Graco Inc 800-701, 800-703, 800-702, 800-704, 800-705, 3235, 308-531, 2545 Troubleshooting Chart, lips

Models: 2545 308-531 3235 800-705 800-704 800-702 800-701 800-703

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TROUBLESHOOTING CHART

TROUBLESHOOTING CHART

WARNING

To reduce the risk ofserious bodily injury, including fluid injection, splashing the eyesor on the skin or injurytom movingpalls, alwaysfollow the Pressure Relief ProcedureWarnlng before proceeding.

1

CAUSE

SOWTION

PROBLEM

 

No gasolineinfuel tankM carburetor.

Fillthe tank with gasoline, openfuel shut off valve.

Enginewill not stail

or is hardto start

 

 

Check fuel line and carburetor.

 

Low oil.

 

Addto proper level.

 

 

W S l o p switchinSlopposition.

Move switchto Start position.

 

Water In gasoline oroldfuel.

Drainfuel tank and carburetor. Use newfuel and dry

 

 

 

spak Plug.

 

 

Choked improperly. Flooded engine.

Open choke and crank engine several times to clear

 

 

 

out gas.

 

 

Dirty air cleaner filter.

Remove and clean.

 

 

Spark plug dirty, wronggap or wrong type. Clean, adjust the gap or replace.

 

Spray gun closed.

Trigger spray gun.

 

Engine misses or

Partially plugged air cleaner filter.

Remove and clean.

 

lacks power

Spark plug dirty, wrong gap or wrong type.Clean, adjust the gap or replace.

 

Low pressure and101

Wornor wrongsizetip.

Replacewith tip of piopsr size.

pump runs rough

inlet filter dogged.

Clean. Check more frequently.

 

 

Worn packings.abrasivs inwater or

Check filter. Replace packingsSee. PUMP SERVICE.

 

natural wear.

 

Check water flow rateto pump.

 

Inadequate water supply.

 

Belt slippage.

 

Tighten or replace;use correct beits and replace both

 

Fouledor dirty inlet or discharge valves.

at same time.

 

 

Clean inlet and dischargevalve assemblies. Check

 

Even a small particlecan cause the valve

filter.

 

 

lostick.

 

 

 

 

Restricted inlet.

 

Check garden hose, maybe collapsed or kinked.

 

Worn inlet or discharge valves.

Replace worn valves.

 

 

Leaking high pressure hose.

Replace high pressure hose.

Water leakage from

Worn packings.

 

Install new packingsSee.

PUMP SERVICE.

under pump manifol

 

 

 

 

Water In pump

Humid air condensing inside crankcase.

Change oilasspecified in MAINTENANCE.

 

Nom pkings.

 

Install new packingsSee.

PUMP SERVICE.

 

Oil seals leakino.

 

Install newoil seals. See PUMPSERVICE.

Frequent or

bred.damaged orworn plungers.

Install new plungers.See PUMP SERVICE.

premature failure of

ruKaslve materialinthe fluid beingp u m p

Install proper filtration on pump inlet plumbing.

the packings

 

Inlet water temperaturetoo high.

Check water temprature; may notexceed 160°F.

 

3verpressurizing pump.

Do not modify any factory-set adjustmentsSee.

 

 

 

EQUIPMENT MISUSEHAZARD.

 

3cessive pressure dueto partially pluggec Clean or replace tipSee. Installing and Changing Spray

 

3r damaged tip.

 

lips.

 

 

'ump running too long without spraying.

Never run pump more than10 minutes without spraying,

 

3unning pump dry.

Do not run pump wlthoul water.

 

 

 

Strong surging atthc

=oreign particlesinthe inlet or discha e

Clean or replace valves.See PUMP SERVICE.

inlet and low

lakeor wom inlet and/or dischargeva'Byes.

 

 

pressure on the

 

 

 

 

308-531 Q

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Graco Inc 800-701, 800-703, 800-702, 800-704, 800-705, 3235, 308-531, 2545 manual Troubleshooting Chart, lips