TROUBLESHOOTING

Engine

If

Check

 

 

 

 

Engine Will Not Start or Is

Motion control levers not in the neutral

Hard to Start

detent (or neutral lock) position.

 

Park brake lever unlocked.

 

Key switch not in proper position.

 

PTO engaged.

 

Loose or corroded starter cable

 

connections.

 

Stale or improper fuel/fuel level.

 

Plugged fuel filter.

 

Plugged air intake filter.

 

Spark plug wire is loose or

 

disconnected.

 

Spark plug not gapped correctly.

 

Blown 20-amp fuse (main power

 

circuit).

 

Carbureted Engines Only: Blown

 

fusible link (charging circuit).

 

Electrical problem - dead battery.

 

Choke adjusted incorrectly. See your

 

Great Dane servicing dealer.

 

 

Engine Will Not Slow Idle

Bent or kinked throttle cable.

 

Bent governor control.

 

Incorrect governor idle control.

 

Carburetion problems. See your Great

 

Dane servicing dealer.

 

 

Engine Runs Rough or Stalls

Plugged fuel filter.

 

Plugged air intake system.

 

Fuel cap vent dirty.

 

Stale or improper fuel/fuel level.

 

Spark plug not gapped correctly.

 

Replace spark plug.

 

Choke adjusted incorrectly. See your

 

Great Dane servicing dealer.

 

 

Engine Knocks

Engine oil level low.

 

Reduce load. (Slower ground speed.)

 

Fuel is bad. Fill tank with fresh fuel,

 

correct octane.

 

Idle speed too slow.

 

 

Engine Overheats

Clean cooling fins.

 

Low oil level.

 

Do not operate at slow idle. Operate at

 

full-throttle setting.

 

Cooling air intake screen is dirty.

 

Plugged air intake filter.

 

Operating at too fast ground speed for

 

conditions.

 

 

If

Check

 

 

 

 

Engine Lacks Power

Plugged air intake system.

 

Plugged fuel filter.

 

Improper type of fuel. Drain tank and fill

 

with correct fuel.

 

Clean cooling fins to help prevent

 

overheating.

 

Replace spark plug.

 

 

Engine Uses Too Much Oil

Find and correct oil leaks.

 

Incorrect engine oil.

 

Plugged oil filter.

 

Plugged air intake filter.

 

 

Engine Backfires Through

Throttle should be at low idle for several

Muffler

seconds before turning off machine.

 

Leaking/damaged exhaust manifold

 

gasket.

 

 

High Fuel Consumption

Improper type of fuel.

 

Plugged air intake system.

 

Operating at too fast ground speed for

 

conditions.

 

Improper valve clearance. See your

 

Great Dane servicing dealer.

 

Restricted air intake system.

 

 

Electrical System

 

If

Check

 

 

 

 

Starter Will Not Work

Dead battery.

 

Blown 20-amp fuse (main power

 

circuit).

 

Blown fusible link (charging circuit).

 

Loose or corroded battery or ground

 

connections.

 

Loose or corroded starter cable

 

connections.

 

Neutral start switches faulty or not

 

adjusted properly. See your Great Dane

 

servicing dealer.

 

Key switch or starter faulty. See your

 

Great Dane servicing dealer.

 

PTO engaged.

 

Motion control levers and park brake

 

lever not in proper position.

 

 

Battery Will Not Charge

Loose or corroded battery or ground

 

connections.

 

Blown fusible link (charging circuit).

 

Battery cables and terminals are dirty.

 

Dead cell in battery.

 

 

Troubleshooting - 45

Page 47
Image 47
Great Dane GCBR2661S, GCBV2361S, GCKA1952S, GCKH2348S, GCBV2348S, GCKH2361S, GCKH2352S manual Engine, Electrical System, Check

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