Equipment Troubleshooting

Problem

 

Possible Causes

 

Probable Solutions

No output or low

1. Open or shorted rotor.

1.

Replace rotor.

output

2.

Open or shorted stator.

2.

Replace stator.

 

3.

Generator operating below correct

3.

Operate generator at correct

 

 

speed.

 

speed.

 

4.

Generator overloaded.

4.

Reduce load to rated output.

 

5.

Short circuit in load.

5.

Disconnect load. Check voltage at

 

 

 

 

all receptacles. Repair short.

Output voltage is too

1.

Incorrect Adjustable Voltage

1.

Readjust Adjustable Voltage

high.

 

Regulator (AVR) setting.

 

Regulator (AVR) setting.

 

2.

Engine speed is too high.

2.

Reduce engine speed.

Generator is

1. Generator is overloaded.

1.

Reduce load.

overheating.

2.

Rotor is rubbing stator.

2.

Check bearings (23 and 27). Repair

 

 

 

 

or replace as needed.

 

3.

Poor ventilation.

3.

Ensure generator air vents are

 

 

 

 

clear.

 

4.

Short circuit in stator.

4.

Check stator, repair or replace as

 

 

 

 

needed.

 

5.

Shorted turns in rotor.

5.

Repair or replace rotor.

Sparking at brushes.

1. Generator is overloaded.

1.

Reduce load.

 

2.

Brushes not seated properly.

2.

Contour and re-seat brushes.

 

3.

Brushes sticking in holder.

3.

Remove brushes, clean holder and

 

 

 

 

reinstall brushes.

 

4.

Brushes worn to less than 3/8”.

4.

Replace brushes. NOTE: Replace

 

 

 

 

brushes in pairs.

Follow all safety precautions whenever diagnosing or servicing the equipment or generator.

PLEASE READ THE FOLLOWING CAREFULLY

The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/ or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto.

SKU 65309

For technical questions, please call 1-800-444-3353.

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Harbor Freight Tools 65309 manual Equipment Troubleshooting, Problem Possible Causes Probable Solutions