CABLE ASSEMBLY

8.During steps 9 through 22, refer to the CABLE DIAGRAM on page 19 of this manual to verify proper cable routing. Before begin- ning this section, identify the Short Cable (23) and the Long Cable (58) by comparing the lengths and the ends of the cables.

IMPORTANT: While assembling the cables, do not overtighten the bolts and nuts securing the pulleys. The pulleys must turn freely.

9.Locate the Long Cable (58). Route the Long Cable around a 3 1/2” Pulley (15).

Using a 3/8” x 3 1/2” Bolt (16) and a 3/8” Nylon Jamnut (25), attach the 3 1/2” Pulley

(15)in the indicated location on the Top Frame

(55).Be sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook on the Top Frame

10.Wrap the Long Cable (58) around a “V”-Pulley

(6).Attach the “V”-Pulley and a Long Cable Trap (50) to the indicated bracket on the Front Upright (42) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21). Be sure that the Long Cable Trap is positioned to hold the Cable in place.

11.Route the Long Cable (58) around a “V”- Pulley (6). Attach the “V”-Pulley (6) and a Long Cable Trap (50) to the Left Arm (47) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21). Be sure that the Cable is in the groove of the Pulley and that the Long Cable Trap (50) is positioned to hold the Cable in place.

8

8

 

 

 

 

23

 

 

 

 

58

 

 

 

 

9

 

 

 

 

 

15

55

 

58

25

 

 

 

 

 

 

Ball

 

16

 

Hook

 

 

10

 

 

7

 

 

 

 

 

 

 

 

6

50

 

 

 

 

 

 

 

42

 

 

 

 

 

58

 

 

21

 

 

11

 

6

7

50

 

 

 

 

21

 

 

 

58

 

47

 

 

 

 

 

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Healthrider 831.159710 manual Cable Assembly