Healthrider 831.159710 manual Refer to drawing 2b. Align the hole, Tighten the Nylon Locknuts yet

Models: 831.159710

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FRAME ASSEMBLY

ARM ASSEMBLY

2. Refer to drawing 2a. Press a 1” Inner Cap

2

 

2a

70

61

(61) into each end of the weight tube on the

 

 

19

 

 

 

 

 

 

 

 

Weight Carriage (19). Note: The Square

 

 

19

 

 

 

 

 

 

70

Slider Bushings (70) should be pre-assem-

 

 

61

 

 

 

 

 

bled to the Weight Carriage (19) and Weight

 

70

 

 

 

 

Stop (67).

 

 

 

 

 

Turn the Weight Stop (67) so that the hole in

 

67

Hole

70

 

67

 

 

 

 

the Weight Stop is oriented in the same direc-

 

 

 

 

 

 

tion as the hole in the bottom of the Rear

 

 

 

 

 

 

Upright (56). Make sure that the Square

 

 

 

 

 

 

Slider Bushing (70) is above the Weight

 

56

42

 

 

Stop. Slide the Weight Stop onto the Rear

 

 

 

 

 

 

 

 

 

 

 

Upright (56).

 

 

 

 

 

 

Refer to drawing 2b. Align the hole in the

 

 

 

 

 

 

Weight Stop (67) with the hole near the base

 

 

 

 

 

 

of the Rear Upright (56). Secure the Weight

 

 

 

 

65

Stop to the Rear Upright with a 5/16” x 2 3/4”

 

 

Hole

 

 

 

Bolt (11) and a 5/16” Nylon Jamnut (72). Now

 

 

 

 

 

 

slide the Weight Carriage (19) onto the Rear

 

 

 

 

 

 

Upright.

 

 

3

 

 

 

Press a 1” Square Inner Cap (65) into the

2b

56

 

4

 

 

 

 

 

 

 

Front Upright (42). Slide the Front Upright

19

67

 

 

 

 

(42) onto the 5/16” x 2 1/2” Carriage Bolts (1)

 

 

 

 

 

1

 

 

 

in the Base (4). Hand tighten a 5/16” Nylon

72

 

 

 

 

 

Locknut (3) onto each Carriage Bolt. Do not

 

11

 

 

 

tighten the Nylon Locknuts yet.

 

 

 

 

 

 

3. Press a 1 3/4” Square Inner Cap (44) into

 

 

 

 

 

 

each end of the crossbar on the Top Frame

3

 

 

11

 

 

(55). Press two 1” Inner Caps (61) into the

 

 

55

 

61

top of the crossbar.

 

 

8

8

 

44

 

 

27

 

 

 

 

Attach the Top Frame (55) to the Front

 

8

 

 

 

 

Upright (42) with two 5/16” x 2 3/4” Bolts (11),

 

 

 

 

 

 

 

 

 

 

 

two 5/16” Flat Washers (8), and two 5/16”

22

 

72

44

 

Crossbar

Nylon Locknuts (3). Attach the Top Frame to

 

 

 

 

 

the Rear Upright (56) with two 5/16” x 2 1/2”

 

 

 

 

 

 

Bolts (22), two 5/16” Flat Washers (8), and

 

 

 

 

 

 

two 5/16” Nylon Jamnuts (72). Press a 2”

 

56

3

42

 

 

Square Inner Cap (27) into the top of the

 

 

 

 

 

 

Rear Upright.

 

 

 

 

 

 

Tighten all Nylon Locknuts used in steps 1

4

 

 

 

 

 

through 3.

 

 

 

 

 

 

4. Press a 1” x 7/8” Plastic Bushing (26) onto

 

 

 

 

 

 

each welded spacer on the Press Frame (17).

 

 

17

 

Lubricate

Slide the Press Frame onto the Base (4) so

 

 

 

the Plastic Bushings are aligned with the indi-

 

 

 

 

 

59

 

 

 

 

 

 

cated tube in the base. Note: This will be a

 

 

 

 

 

 

tight fit. The Plastic Bushings should fit

 

 

21

 

 

 

onto the ends of the tube in the Base.

 

 

 

 

 

Lubricate a 3/8” x 8” Bolt (59). Attach the

 

4

 

 

 

Welded

 

 

 

 

 

Spacers

Press Frame (17) to the Base (4) with the

 

Tube

26

 

 

3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).

 

 

 

 

 

 

 

 

 

 

 

6

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Healthrider 831.159710 manual Refer to drawing 2b. Align the hole, Tighten the Nylon Locknuts yet