Hearth and Home Technologies GDCL4136I, GDCR4136I, GDFL4136, GDFL4136I, GDST4336, GDST4336I GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I Service Parts

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev. F • 11/0886

Intermittent Pilot Ignition

Valve Assembly

Valve Assembly Diagram/ Parts List

GDST4336I, GDFL4136I, GDCR4136I, GDCL4136IService Parts

Beginning Manufacturing Date: April 2008

Ending Manufacturing Date: ______

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

parts for your appliance please provide model number and serial number. All parts listed

in this manual may be ordered from an authorized dealer. Stocked

at Depot

ITEM DESCRIPTION COMMENTS PART NUMBER

1 Shutter Bracket Assembly 2118-121 Y

2Pilot Assembly NG 2090-012 Y

Pilot Assembly LP 2090-013 Y

3 Flexible Gas Connector 530-302A Y

4 Flex Ball Valve Assembly 302-320A Y

5Oriﬁ ce NG (#32C) 582-832 Y

Oriﬁ ce LP (#50C) 582-850 Y

6Valve NG 750-500 Y

Valve LP 750-501 Y

7 Module 593-592 Y

8 Battery Pack 593-594A Y

9 Module Wire Assembly 593-590A Y

10 3 Volt Transformer 593-593A Y

11 Valve Bracket 2118-104

2 in Jumper Wires 2012-206 Y

1

2

4

3

5

6

7

8

9

10

11

Contents

Main Owners Manual NOTICE DO NOT DISCARD Listing Label Information/Location Heatilator GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I 2129-900 Rev. F 11/082 Model Number Serial Number A. Congratulations Table of Contents 1 Listing and Code Approvals User Guide 2 Operating Instructions 3 Maintenance and Service Page B. Limited Lifetime Warranty Hearth & Home Technologies LIMITED WARRANTY B. Limited Lifetime Warranty (continued) 1 B. Tempered Glass Speci cations C. BTU Speci cations A. Appliance Certi cation E. Non-Combustible Materials Speci cation 1 D. High Altitude Installations H. Requirements for the Commonwealth of Massachusetts 2 B. Your Fireplace User Guide A. Gas Fireplace Safety D. Clear Space C. Fan Kit (optional) F. Fixed Glass Assembly E. Decorative Doors and Fronts G. Remote Controls, Wall Controls and Wall Switches CAUTION: NOT FOR USE WITH SOLID FUEL WARNING: DO NOT CONNECT 110 VAC TO THE CONTROL VALVE. J. Lighting Instructions (Standing Pilot) CAUTION: NOT FOR USE WITH SOLID FUEL WARNING: DO NOT CONNECT 110 VAC TO THE CONTROL VALVE. K. After Fireplace is Lit L. Frequently Asked Questions 3 Glass Cleaning 3 A. Maintenance Tasks-Homeowner Doors, Surrounds, Fronts Remote Control Venting B. Maintenance Tasks-Quali ed Service Technician Gasket Seal and Glass Assembly Inspection Logs Firebox Control Compartment and Firebox Top 4 A. Typical Appliance System Figure 4.1 Typical System Installer Guide HORIZONTAL TERMINATION CAP (SECTION 10.G) B. Design and Installation Considerations D. Inspect Appliance and Components C. Tools and Supplies Needed 5 A. Selecting Appliance Location B. Constructing the Appliance Chase C. Clearances * Adjust framing dimensions for interior sheathing (such as sheetrock) Figure 5.3 Clearances to Combustibles * Adjust framing dimensions for interior sheathing (such as sheetrock) GDFL4136I GDFL4136 ABCDEFGHI Inches Millimeters Figure 5.4 Clearances to Combustibles GDST4336I, GDST4336 MIN. 910 10 9 Page 6 A. Vent Termination Minimum Clearances 6 Gas, Wood or Fuel Oil Termination Cap Minimum = 20 in. B Gas Termination Cap ** A * Perpendicular Wall V = VENT TERMINAL X Covered Alcove Applications B. Continue Adding Vent Components C. Install Support Brackets 7 A. Approved Pipe C. Use of Elbows 7 B. Vent Table Key D. Measuring Standards E. Vent Diagrams Note: The Multi-Sided series replaces can adapt to SLP series vent pipe, if desired. H V One Elbow 1. Top Vent - Horizontal Termination - (continued) V H V1 Minimum H1 Maximum 1. Top Vent - Horizontal Termination - (continued) V1 Minimum H1 Maximum V2 Minimum H2 Maximum V1 + V2 Minimum H1 + H2 Maximum V H H V BREAK HERE Three Elbows H 3. Rear Vent - Horizontal Termination - (continued) H2V1 H H 3 H V H 4. Rear Vent - Vertical Termination One Elbow V H H V 4. Rear Vent - Vertical Termination - (continued) H H V 8 A. Pipe Clearances to Combustibles 8 B. Wall Penetration Framing C. Vertical Penetration Framing D. Install Attic Insulation Shield 9 A. Top Vent 9 B. Rear Vent C. Securing and Leveling the Appliance 10 10 A. Assemble Vent Sections (DVP Pipe Only) A B B. Assemble Vent Sections (SLP Pipe Only) C. Assemble Slip Sections E. Disassemble Vent Sections D. Secure the Vent Sections F. Install Decorative Ceiling Components (SLP only) G. Install Metal Roof Flashing H. Assemble and Install Storm Collar I. Install RF4-8 J. Install Vertical Termination Cap K. Install Decorative Wall Components (SLP only) L. Heat Shield Requirements for Horizontal Termination M. Install Horizontal Termination Cap 11 A. Fuel Conversion B. Gas Pressure C. Gas Connection 11 12 A. Wiring Requirements B. Intelli re Ignition System Wiring D. Optional Accessories Requirements E. Electrical Service and Repair Heatilator GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I 2129-900 Rev. F 11/08 53 Figure 12.2 Intelli re Ignition Wiring Diagram with Wall Switch or Thermostat Figure 12.3 Intelli re Ignition Wiring Diagram with Remote Receiver BLACK RED G. Wall Switch Installation for Fan (Optional) F. Junction Box Installation 13 13 A. Splatter Guard Page Heatilator GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I 2129-900 Rev. F 11/08 57 B. Mantel and Wall Projections TO CEILING MIN. 910 10 C. Facing Material 14 A. Remove Fixed Glass Assembly B. Remove the Shipping Materials C. Clean the Appliance D. Accessories Page Page Page I. Air Shutter Setting G. Fixed Glass Assembly Removing Fixed Glass Assembly H. Install Trim Kits and Surrounds Removing Fixed Glass Assembly 15 15 A. Standing Pilot Ignition System Symptom Possible Causes Corrective Action Troubleshooting (continued) B. Intelli re Ignition System Intelli re Ignition System - (continued) 16 16 A. Appliance Dimension Diagram Page Page Heatilator GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I 2129-900 Rev. F 11/08 71 B. Vent Components Diagrams Figure 16.4 DVP vent components DVP-HPC1 DVP-HPC2 DVP-TRAP1 DVP-TRAP2 DVP-TRAPK2 DVP-TRAPK1 Page Page Page Page Page Page Service Parts List GDST4336I, GDST4336 Page Service Parts List GDFL4136I, GDFL4136 Baf e (Exhaust Restrictor) 385-105 Page Service Parts List GDCL4136I Page Service Parts List GDCR4136I Intermittent Pilot Ignition Valve Assembly GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I Service Parts GDST4336, GDFL4136 Service Parts NOTICE