Installation-Plumbing

TYPICAL BOILER HOT WATER PIPING SHOWING AIR REMOVAL SYSTEM, PROVISIONS FOR THE EXPANSION OF WATER AND THE AUTOMATIC COLD WATER SUPPLY. ALSO SHOWN BUT NOT NECESSARILY NEEDED IS THE BOILER BYPASS LINE.THE NECESSITY OF THIS LINE WILL BE DETERMINED BY THE INSTALLING CERTIFIED PLUMBER OR HVAC CONTRACTOR.

NOTE: ALWAYS REFER TO THE INDIVIDUAL COMPONENTS RECOMMENDED INSTALLATION INSTRUCTIONS FOR THE PROPER MOUNTING POSITION AND LOCATION WITHIN THE PIPING SYSTEM.

NOTICE: When installing with the Atmospheric Conversion, all of the pressurized system components shown are not necessary. Air vents or bleeders should be removed from the plumbing system to prevent air from entering the lines. Control dipswitch #6 must be “ON”.

SYSTEM SUPPLY 3/4"

AIR VENT

** THERMOMETER

AIR SCOOP

SYSTEM SUPPLY 3/4"

*3/4" NPT MALE PLUG

 

 

 

 

SHUT-OFF

* AUTOMATIC AIR VENT

 

 

 

VALVE

 

 

 

 

* TEMP/PRESSURE GAUGE

* PRESSURE RELIEF VALVE

UNION

BYPASS

 

VALVE

PIPE TO WITHIN 6" OF THE FLOOR OR A FLOOR DRAIN

UNION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRESSURE REDUCING

CHECK VALVE (OR

SHUT-OFF

 

 

 

VALVE (PRV) OR

BACKFLOW

VALVE

 

 

 

COMBINATION PRV AND

PREVENTER IF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RELIEF VALVE

REQUIRED)

 

 

 

 

EXPANSION TANK

 

 

 

 

 

 

 

(DIAPHRAGM TYPE)

 

 

 

 

 

 

 

3/4" BOILER BYPASS LINE (IF REQUIRED)

** THERMOMETER

SYSTEM RETURN 3/4"

COLD

WATER SUPPLY 1/2"

*BOILER DRAIN, 3/4" NPT MALE X

3/4" HOSE

SHUT-OFF VALVE

NOTE: Cold return water temperature (Sustained temperatures below 140 degrees

 

Fahrenheit) will lead to condensation or moisture in the firebox. This moisture can

 

lead to creosote formation. To help minimize moisture and creosote, it is strongly

* ITEMS SUPPLIED

recommended that some method of temperature balance is incorporated into the

** OPTIONAL

return system.

 

EXAMPLE OF A TYPICAL MULTI-ZONE HEATING SYSTEM WITH BOILER BYPASS AND INDIRECT

 

NOTE: ALWAYS REFER TO THE INDIVIDUAL COMPONENTS

 

RECOMMENDED INSTALLATION INSTRUCTIONS FOR THE PROPER

DOMESTIC HOT WATER ZONE

 

 

 

 

 

 

MOUNTING POSITION AND LOCATION WITHIN THE PIPING SYSTEM.

NOTICE: When installing with the Atmospheric Conversion, all of the pressurized

 

 

 

 

system components shown are not necessary. Air vents or bleeders should be

EXPANSION TANK, AIR REMOVAL AND COLD WATER SUPPLY

 

 

removed from the plumbing system to prevent air from entering the lines.

 

 

 

 

Control dipswitch #6 must be “ON”.

 

 

 

** THERMOMETER

 

 

 

 

 

 

 

 

 

 

BALANCING VALVE

 

SYSTEM SUPPLY 3/4"

 

 

CHECK VALVE

 

 

 

 

 

 

SYSTEM SUPPLY 3/4"

 

* AUTOMATIC AIR VENT

 

 

COLD HOT

BOILER BYPASS CAN ALSO BE DONE WITH A 3-WAY

 

 

 

* TEMP/PRESSURE

 

 

 

MIXING VALVE AND CAN BE CONTROLLED MANUALLY

SHUT-OFF VALVE

 

OR WITH AN AUTOMATIC ACTUATING MOTOR. IF SO,

GAUGE

 

 

DOMESTIC HOT

THE TWO BALANCING VALVES ARE NOT NEEDED

 

 

CIRCULATOR

 

 

* PRESSURE RELIEF VALVE

 

WATER STORAGE

 

 

 

 

 

 

 

 

 

HEATER WITH

 

 

 

 

 

INTERNAL HEAT

 

 

 

UNION

 

EXCHANGER

BYPASS (BALANCING) VALVE BOILER WATER

SUPPLY WATER

 

 

 

 

 

 

 

 

 

 

RETURN WATER

* 3/4" NPT MALE PLUG

 

 

IN

 

 

PIPE TO WITHIN 6" OF THE FLOOR OR A

 

 

 

 

 

FLOOR DRAIN

 

 

 

 

 

 

 

 

OUT

** THERMOMETER

 

 

 

 

 

 

UNION

 

 

 

 

 

 

 

SHUT-OFF VALVE

CHECK VALVE

SYSTEM RETURN 3/4"

 

*BOILER DRAIN, 3/4" NPT MALE X 3/4" HOSE

NOTE: Cold return water temperature (Sustained temperatures below 140 degrees

 

Fahrenheit) will lead to condensation or moisture in the firebox. This moisture can

 

lead to creosote formation. To help minimize moisture and creosote, it is strongly

* ITEMS SUPPLIED

recommended that some method of temperature balance is incorporated into the

** OPTIONAL

return system.

 

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Heatiator BH60 manual Installation-Plumbing, Domestic HOT Water Zone

BH60 specifications

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