Troubleshooting

Relieve pressure; page 6.

PROBLEM

CAUSE

SOLUTION

 

 

 

E=XX is displayed

Fault condition exists

Determine fault correction from table, page 14.

 

 

 

Engine won’t start

Engine switch is OFF

Turn engine switch on.

 

 

 

 

Engine is out of gas

Refill gas tank. Honda Engines Owner’s Manual.

 

 

 

 

Engine oil level low

Try to start engine. Replenish oil, if necessary.

 

 

Honda Engines Owner’s Manual.

 

 

 

 

Spark plug cable disconnected or

Connect spark plug cable or replace spark plug.

 

spark plug damaged

 

 

 

 

 

Oil seepage into combustion

Remove spark plug. Pull starter rope 3 or 4 times.

 

chamber

Clean or replace spark plug. Try to start engine.

 

 

Keep sprayer upright to avoid oil seepage.

 

 

 

False tripping of WatchDog

Operating conditions out of WatchDog

Turn pressure down. Contact Graco Technical Ser-

system. EMPTY is dis-

parameters

vice to adjust WatchDog parameters.

played. Pump does not run.

Low pump output; page 8.

Operate without WatchDog active; Manual 309410.

 

 

 

 

 

Engine operates, but dis-

Pressure control switch turned OFF

Turn on.

placement pump doesn’t

 

 

Pressure setting too low

Increase pressure.

 

 

 

 

 

Displacement pump outlet filter dirty

Clean filter.

 

 

 

 

Tip or tip filter clogged

Clean tip or tip filter.

 

 

 

 

Broken drive belt

Replace belt.

 

 

 

 

Displacement pump rod seized by

Service pump. See page 16.

 

dry paint

 

 

 

 

 

Connecting rod worn or damaged

Replace. See page 9.

 

 

 

 

Drive housing worn or damaged

Replace. See page 10.

 

 

 

 

Electrical power is not energizing clutch field

Check wiring connections. Page 23.

 

 

Reference pressure control repair. Page 14.

 

 

Reference wiring diagram. Page 23.

 

 

With pump switch ON and pressure turned to

 

 

MAXIMUM, use a test light to check for power be-

 

 

tween clutch test points on control board.

 

 

Remove 7–pin connector from control board and

 

 

measure resistance across clutch coil. At 70_ F,

 

 

the resistance must be 1.7 ±0.2Ω; if not, replace

 

 

pinion housing.

 

 

Have pressure control checked by authorized Gra-

 

 

co dealer.

 

 

 

 

Clutch is worn, damaged, or incorrectly

Replace clutch. Page 11.

 

positioned

 

 

 

 

 

Pinion assembly is worn or damaged

Repair or replace pinion assembly. Page 11.

 

 

 

309411 7

Page 7
Image 7
Hitachi 309411E manual Troubleshooting, Problem Cause Solution