Troubleshooting

 

Troubleshooting

 

 

 

Problem

Cause

Solution

 

 

 

 

 

 

E=XX is displayed

Fault condition exists

Determine fault correction from table, page 15

Engine will not start

Engine switch is OFF

Turn engine switch ON

 

 

 

 

Engine is out of gasoline

Refill gas tank. Honda Engines Owner's Man-

 

 

ual.

 

 

 

 

Engine oil level is low

Try to start engine. Replenish oil, if necessary.

 

 

Honda Engines Owner's Manual.

 

 

 

 

Spark plug is disconnected or damaged

Connect spark plug cable or replace spark plug

 

 

 

 

Cold engine

Use choke

 

 

 

 

Fuel shutoff lever is OFF

Move lever to ON position

 

 

 

 

Oil is seeping into combustion chamber

Remove spark plug. Pull starter 3 to 4 times.

 

 

Clean or replace spark plug. Start engine.

 

 

Keep sprayer upright to avoid oil seepage

 

 

 

False tripping of WatchDog system.

Operating conditions out of WatchDog

Turn pressure down. Contact Graco Technical

EMPTY is displayed. Pump does not

parameters

Assistance to adjust WatchDog parameters.

run.

Pump output is low, page 7.

Operate without WatchDog active; Manual

 

 

310892.

 

 

 

Engine operates, but displacement

Error code displayed

Reference Pressure Control repair, page 15

pump does not operate

 

 

Pump switch is OFF

Turn pump switch ON

 

 

 

 

Pressure setting too low

Turn pressure adjusting knob clockwise to

 

 

increase pressure.

 

 

 

 

Fluid filter (56) is dirty

Clean filter. Page 28.

 

 

 

 

Tip or tip filter is clogged

Clean tip or tip filter. Manual 309639.

 

 

 

 

Displacement pump piston rod is stuck

Repair pump. Manual 310894.

 

due to dried paint

 

 

 

 

 

Connecting rod is worn or damaged

Replace connecting rod. Page 8.

 

 

 

 

Drive housing is worn or damaged

Replace drive housing. Page 9.

 

 

 

 

Electrical power is not energizing clutch

Check wiring connections. Page 12.

 

field

Reference Digital Display Messages. Page 15.

 

 

 

 

Reference wiring diagram. Page 29.

 

 

With pump switch ON and pressure turned to MAXI-

 

 

MUM, use a test light to check for power between clutch

 

 

test points on control board.

 

 

Remove clutch wires from control board and

 

 

measure resistance across clutch coil. At 70° F,

 

 

the resistance must be between 1.2 +0.2Ω; if

 

 

not, replace pinion housing.

 

 

Have pressure control checked by authorized

 

 

Graco dealer

 

 

 

 

Clutch is worn, damaged, or incorrectly

Adjust or replace clutch. Page 10.

 

positioned

 

 

 

 

 

Pinion assembly is worn or damaged

Repair or replace pinion assembly. Page10.

 

 

 

6

310893L

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Hitachi 3900 important safety instructions Troubleshooting, Problem Cause Solution