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Hobart Welding Products
125
manual
Electrical Diagram, Circuit Diagram
Models:
125
1
33
48
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Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Weld Parameter Chart
Symbol Usage
Welding Wire can injure
Warranty
Accessories/Consumables
Readjust welding parameters
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SECTION 8 − ELECTRICAL DIAGRAM
230
950-A
Figure
8-1.
Circuit Diagram
OM-947
Page 29
Page 32
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Contents
Processes
Description
File Flux Cored Fcaw
Protect Your Investment
From Hobart to You
Table of Contents
10-2
10-1
Arc Welding Hazards
Symbol Usage
Electric Shock can kill
HOT Parts can burn
ARC Rays can burn eyes and skin
Fumes and Gases can be hazardous
Welding can cause fire or explosion
Flying Metal or Dirt can injure eyes
Fire or Explosion hazard
Welding Wire can injure
Falling Equipment can injure
Moving Parts can injure
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Implanted Medical Devices
Symboles utilisés
UNE Décharge Électrique peut entraîner la mort
Indique des instructions spécifiques
LES Pièces Chaudes peuvent provoquer des brûlures
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un incendie ou une explosion
LES Bouteilles peuvent exploser si elles sont endommagées
LE Bruit peut endommager l’ouïe
Risque D’INCENDIE OU
LA Chute DE L’ÉQUIPEMENT peut provoquer des blessures
Les Pièces Mobiles peuvent causer des blessures
Proposition californienne 65 Avertissements
LES Fils DE Soudage peuvent provoquer des blessures
LE Soudage À L’ARC risque de provoquer des interférences
Principales normes de sécurité
Informations relatives aux CEM
En ce qui concerne les implants médicaux
OM-947
Symbols And Definitions
− Specifications
Specifications
− Definitions
Duty Cycle And Overheating
Warranty
Volt-Ampere Curves
Can damage unit or gun and void
− Installation
Installing Work Clamp
Slide insulating grips over handles Tools Needed OM-947
Changing Polarity
Process/Polarity Table
Tools Needed 11/16, 1-1/8 Shielding Gas
Installing Gas Supply
Installing Wire Spool And Adjusting Hub Tension
Only applies to units equipped with
Optional hub kit
Make this installation
Selecting a Location And Connecting 115 Volt Input Power
Serial Number And Rating Label Location
Section
Turn off welding power source
Installing Contact Tip And Nozzle
Hold wire tightly to keep it from unraveling
Threading Welding Wire
Controls
− Operation
Operating The Gun
Load
Weld Parameter Chart
Routine Maintenance
− Maintenance &TROUBLESHOOTING
Overload Protection
Drive Motor Protection
Retaining Knob Opening
Changing Drive Roll Or Wire Inlet Guide
Replacing Gun Contact Tip
Turn Off power before replacing contact tip
Hold wire tightly to keep it
Cleaning Gun Liner
Thread wire according to
From unraveling. Secure
Replacing Gun Liner
Remove black sleeving from end of replacement liner
Tools Needed Head Tube Mm / 10 mm
Tube. Separate gun handle halves
10 mm
Secure power cord plug in receptacle see Section
Troubleshooting Table
Power source see Section
Trouble Remedy
Circuit Diagram
− Electrical Diagram
− FCAW/GMAW Welding Guidelines
Typical Fcaw Process Connections
Typical Gmaw MIG Process Connections
Wire Size Amperage Range
Typical Control Settings
Amperage
Select Voltage
End View of Work Angle
Holding And Positioning Welding Gun
Conditions That Affect Weld Bead Shape
Short Normal Long
Slow Normal
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Gun Movement During Welding
Troubleshooting − Excessive Spatter
Troubleshooting − Porosity
Possible Causes Corrective Actions
Troubleshooting − Excessive Penetration
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Troubleshooting − Waviness Of Bead
Troubleshooting − Burn-Through
Troubleshooting − Distortion
Base metal to move
Common Gmaw MIG Shielding Gases
Troubleshooting Guide For Semiautomatic Welding Equipment
Application
Fillet
Open gas valve at cylinder and adjust flow rate
Gas nozzle plugged Clean or replace gas nozzle
Gas hose in gun and cable assembly
Loose or broken wires to gas solenoid
Accessories
− ACCESSORIES/CONSUMABLES
Consumables
Pkg
Material Thickness Reference Chart
Work like a Pro
Service
Support
Assistance
Hobart Welding Products
Contact your Distributor for
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