Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ....................................................................... 1-1
WARRANTIES ............................................................................................................... 2-1
NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY ............................................2-1
NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY ..........................................2-2
NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY .........................2 -4
SPECIFICATIONS AND WIRING DIAGRAMS .............................................................. 3-1
SPECIFICATIONS ........................................................................................................... .........................3-1
BOLT AND FASTENER TORQUE INFORMATION .................................................................................3-2
WIRING DIAGRAMS .............................................................................................................................. ..3-3
COMPONENTS .............................................................................................................. 4-1
PREPARING FOR SERVICE ......................................................................................... 5-1
REQUIRED TOOLS .............................................................. ...................................................................5-1
TRANSPORTING GENERATOR .................................................................................... .........................5-1
SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE ............................... 6-1
MAINTENANCE ............................................................................................................. 7-1
CONSUMER MAINTENANCE SCHEDULE .............................................................................................7-1
AIR FILTER MAINTENANCE ................................................................................................................... 7-3
CLEANING FUEL SEDIMENT CUP .........................................................................................................7-5
SPARK PLUG SERVICE ..........................................................................................................................7-5
CLEANING SPARK ARRESTOR SCREEN ............................................................................................. 7-6
VALVE LASH ...........................................................................................................................................7-7
GOVERNOR ADJUSTMENT ............................................................. ......................................................7-7
GOVERNOR RANGE ADJUSTMENT ......................................................................................................7-7
BATTERY SERVICE ....................................................................................... .........................................7-8
TROUBLESHOOTING ................................................................................................... 8-1
ELECTRICAL DIAGNOSTICS (HW3000/L MODELS) .............................................................................8-2
ELECTRICAL DIAGNOSTICS (ALL MODELS EXCEPT HW3000/L) ......................................................8-6
ENGINE DIAGNOSTICS (ALL MODELS) .............................................................................................. 8-10
SERVICE AND DISASSEMBLY .................................................................................... 9-1
CONTROL PANEL ............................................................................................. ......................................9-1
ENGINE AND ALTERNATOR .................................................................................................................. 9-2
ALTERNATOR .......................................................................................................... ...............................9-3
FUEL TANK SYSTEM ......................................................................................................................... .....9-4
EVAPORATIVE EMISSIONS CONTROL SYSTEM .................................................................................9-5
MUFFLER ............................................................................................................... ..................................9-6
CARBURETOR ......................................................................................................... ...............................9-7
STARTING SYSTEM ................................................................................................................................9-8
RECOIL STARTER ............................................................ ......................................................................9-9
FAN COVER ...........................................................................................................................................9-10
WHEEL, LEG, & HANDLE ASSEMBLY (HW3000/L MODELS) .............................................................9-11
WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L) ......................................9-12
INDEX .......................................................................................................................... 10-1