CABLE REMOVAL

Use the following procedure to remove worn or damaged cable from reel prior to installation of new cable.

CAUTION

Failure to relieve all spring tension prior to removing cable could result in damage to equipment or personal injury. Follow instructions carefully.

1.Move machine serviced by reel to a position closest to reel. Springs will still be under pre-tension at this point.

2.Turn off all electric power.

3.Lock spool to prevent turning using either a spool lock mechanism or by tying off.

4.Disconnect cable from machine junction box.

5.Grip spool by hand and carefully release spool lock or tie. Slowly unwind remaining tension.

6.Again lock or tie spool to prevent rotation.

7.Remove cable from spool. Loosen U-bolt and water-tight connector and disconnect conductors from slip ring.

8.Install new cable following instruction at right.

CABLE INSTALLATION

Use the following procedure to replace cable or if reel was ordered without cable. Refer to CABLE INSTALLATION REFERENCE DRAWING, below.

1.Unspool new cable from shipping spool and lay out to eliminate twist.

NOTE: This step is not essential, but will aid in winding operation of the reel and prolong cable life.

2.Feed one end of the cable through water-tight connector on the main shaft inside the spool and into the slip ring side. (See drawing below).

NOTE: This may require that jacket of cable be stripped to allow conductors to pass through shaft.

3.Connect individual conductors to appropriate rings on collector using crimp fitting or similar connection method.

4.Tighten water-tight connector and U-bolt provided on drum wrapper segment. Do not over-tighten.

5.Wind the cable onto the reel spool by hand rotating spool in direction it turns free of spring tension.

6.Connect free end of cable to machine junction box.

7.Pretension reel and complete installation as previously described.

COLLECTOR REPLACEMENT

1.Turn off all power to reel.

2.Remove collector cover and gasket.

3.Disconnect electric leads to and from collector.

4.Remove drive stud bolt from bearing housing.

5.Remove button plug from hole in side of housing. Insert long 1/8” Allen wrench through hole and loosen two set

screws in collector locking collar Set screws are at 90O to one another..

NOTE: Older reels may have lock screws which must be removed to reach set screws holding collector to shaft.

6.Slide collector off shaft.

7.Install new collector by reversing above steps.

CABLE INSTALLATION REFERENCE DRAWING

INSTALL CABLE

 

SPOOL ROTATION DIRECTION

 

 

 

TO WIND CABLE WHEN

 

TERMINATE THIS END TO

THIS DIRECTION

POSITION CABLE

VIEWED FROM SPRING SIDE

 

CABLE

(STANDARD ROTATION)

 

MACHINE JUNCTION BOX

GUIDE SO THAT

 

PAYOFF

 

 

 

ROLLER PLATE

 

 

 

DIRECTION–

 

 

 

FACES CABLE PAY-

 

BUTTON

 

OPTIONAL

ATTACH INDIVIDUAL

U-BOLT

OFF DIRECTION.

GUIDE

PLUG

 

CONDUCTORS TO

 

 

LINE

WATER- TIGHT

 

LOCATION

COLLECTOR LEADS

 

ENTRANCE

CONNECTOR

 

 

AT THIS END

 

 

(NPT)

 

 

 

 

 

 

 

 

 

 

 

PRETENSION

 

 

 

 

HUB

COLLECTOR

 

PAYOFF

 

COVER

 

DIRECTION

 

REMOVE

 

 

 

SPRING

 

 

 

 

MOTOR

 

 

SPRING MOTOR

 

 

SLIP RING

HOOP GUIDE

PAYOFF

 

ASSEMBLY

 

 

 

 

 

 

SPOOL

DIRECTION–

 

 

 

OPTIONAL

 

 

 

 

 

 

MAIN SHAFT

 

GUIDE

 

 

 

LOCATION

 

 

 

 

HUBBELL

 

®

GLEASON REEL CORP.

 

600 South Clark St. Mayville, WI 53050–0026

 

 

 

 

Phone 920–387–4120

®

 

Fax 920–387–4189

 

A Hubbell Company

 

 

Printed in USA

Bulletin No. 040257.b

 

Page 4
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Hubbell MMD28 manual Cable Removal, Collector Replacement, Cable Installation Reference Drawing, Gleason Reel Corp

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