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ZEKW42170, ZEKW52210 manual Operator’s manual, Models, 968999295/ZEKW42170
Models:
ZEKW42170, ZEKW52210
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Troubleshooting
Specs
Install
Wiring Diagrams
Blade replacement
Dimension
Maintenance
Purging Procedures
Faulty adjustment can cause an accident
Seat adjustment bolts
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Operator’s manual
Models:
968999295/ZEKW42170
968999296/ZEKW52210
MANUAL NO. 112770 REV. IR (11/17/05)
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Contents
Models
Operator’s manual
968999295/ZEKW42170
968999296/ZEKW52210
Page
OPERATOR’S MANUAL
Contents
ZE RIDER
English-2
Introduction
INTRODUCTION
Congratulations
General
Manufacturing Number
Good Service
INTRODUCTION
Symbols and Decals
SYMBOLS AND DECALS
maintenance or
SYMBOLS AND DECALS
of fingers
passengers
Safety Instructions
SAFETY INSTRUCTIONS
General Operation
Operate machine only in daylight or good artificial light
SAFETY INSTRUCTIONS
Slope Operation
Personal Safety Equipment
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
Children
Safe Handling of Gasoline
Maintenance
The engine and the exhaust system, become very hot during operation
Risk for burns if touched
Always use protective glasses when handling the battery
General Maintenance
SAFETY INSTRUCTIONS
Risk of sparking
SAFETY INSTRUCTIONS
English-13
IMPORTANT INFORMATION
Transport
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
Customer responsibilities
Controls
CONTROLS
Control Locations
2. Motion Control Levers
1. Parking Brake
The machine must be stopped before activating the parking brake
CONTROLS
Tracking
4. Seat adjustment bolts
3. Fuel Shut Off Valve
CONTROLS
5. Refueling
see the safety rules
Allow engine and exhaust system to cool at least two 2 minutes
CONTROLS
7. Fuses
6. By pass linkage
CONTROLS
8. Hour Meter
10. Ignition Switch
9. Choke Control
CONTROLS
USE FULL THROTTLE WHEN MOWING, for best mower performance and battery
12. Blade switch
11. Throttle Control
CONTROLS
13. Cutting height pedal
Accessories
CONTROLS
IMPORTANT INFORMATION
Operation
OPERATION
Training
To move forward and backward
Starting the Engine
Before Starting
OPERATION
Depress the control for disengaging the mower deck
OPERATION
Steering controls in the outward, locked neutral position
Set the throttle
Set the choke control
OPERATION
Open the fuel shut off valve
Turn to the start position
IMPORTANT INFORMATION Do not run the starter for more than
USE FULL THROTTLE WHEN MOWING
11. Press the choke control in gradually when the engine has started
OPERATION
To attach jumper cables
To start an engine with a weak battery
To remove cables, reverse order
OPERATION
Ensure that no one is near the machine when engaging the Blade switch
The mower deck’s anti-scalp rollers should be evenly adjusted
Running
OPERATION
OPERATION
Operating on hills
IMPORTANT INFORMATION
Stopping conditions
OPERATION
Mowing Tips
OPERATION
Stopping the Engine
IMPORTANT INFORMATION
Moving by Hand
No adjustments or maintenance to be carried out unless
the engine stopped the ignition key has been removed
the parking brake is on
Maintenance
MAINTENANCE
Maintenance Schedule
MAINTENANCE
To clean battery and terminals
Battery
Replacing battery
Always use two wrenches for the terminal screws
Fitting the wrong spark plug type can damage the engine
Ignition System
MAINTENANCE
IMPORTANT INFORMATION
MAINTENANCE
Checking the Safety System
IMPORTANT INFORMATION
Checking and Adjusting the Choke Cable
Checking and Adjusting the Throttle Cable
Checking the Engines Cooling Air Intake
MAINTENANCE
Replacing the Air Filter Kawasaki Engine
Do not used compressed air to clean the air filter
Standard air filter
Do not wash the paper filter. Do not oil the paper filter
Checking the Fuel Pump’s Air Filter
Replacing the Fuel Filter
Checking Tire Pressures
MAINTENANCE
Checking the Parking Brake
Faulty adjustment can cause an accident
Checking the V-belts
Deck belt
MAINTENANCE
Deck belt installation
IZT belt
Belt installation
To replace IZT Integraded Zeroturn Transaxle belt
IZT belt removal
MAINTENANCE
Checking the Blades
IMPORTANT INFORMATION
IMPORTANT INFORMATION Special blade bolt is heat treated
Blade replacement
Replace with a Yazoo/Kees bolt if required
Do not use lower grade hardware than specified
Before performing any service or adjustment checklist
Adjusting the Mower Deck
2. Place the Blade switch in the disengaged position
3. Turn ignition switch to “OFF” position and remove the key
To adjust anti-scalp rollers
Adjust Anti-scalp rollers with the mower on a flat level surface
MAINTENANCE
IMPORTANT INFORMATION
Use protective glasses when cleaning and washing
Cleaning and Washing
Removal and installation of caster wheel
Caster Wheels
To adjust parking brake
Tracking adjustment
Parking brake
Mower is tracking to the right
Lubrication
LUBRICATION
Lubrication Schedule
General
Lubricating in Accordance with the Lubrication Schedule
Lubricating the Cables
LUBRICATION
1. Front Wheel Mount
Deck outer spindle
LUBRICATION
Oil drain valve
English-54
Checking the Oil Level
LUBRICATION
6. Changing the Engine Oil Filter
LUBRICATION
Transaxle Transmission Fluid Change
LUBRICATION
11. Install and torque the top port plugs to 180 in./lbs
LUBRICATION
Purging Procedures
Trouble Shooting Guide
TROUBLE SHOOTING GUIDE
Problem
Cause
English-60
TROUBLE SHOOTING GUIDE
Uneven mowing results
TROUBLE SHOOTING GUIDE
STORAGE
Service
Storage
Winter Storage
Wiring diagram
WIRING DIAGRAMS
Technical Data
TECHNICAL DATA
ZEKW42170/968999295
ZEKW52210/968999296
Overall dimensions
TECHNICAL DATA
ZEKW42170/968999295
ZEKW52210/968999296
TECHNICAL DATA
Torque Specifications
Accessories
BioClip attachment Mulch kit Collection system
Conformity Certificates
CONFORMITY CERTIFICATES
USA requirements
Service Journal
SERVICE JOURNAL
Delivery Service
SERVICE JOURNAL
After the First 5-8 Hours
1. Change engine oil
English-69
SERVICE JOURNAL
25-Hour Service
3. Check the tire pressures 4. Check battery with cables
5. Lubricate according to lubrication chart
SERVICE JOURNAL
50-Hour Service
1. Perform the 25-hour service
3. Change engine oil 4. Lubricate according to lubrication chart
SERVICE JOURNAL
100-Hour Service
1. Perform the 25-hour service 2. Perform the 50-hour service
3. Change the engine oil filter 4. Clean/replace the spark plugs
SERVICE JOURNAL
300-Hour Service
SERVICE JOURNAL
At Least Once Each Year
English-75
SERVICE JOURNAL
English-76
SERVICE JOURNAL
English-77
SERVICE JOURNAL