Hustler Z/Super Z/Hustler ATZ
Maintenance Schedule
Refer to Fig. 4-16, 4-18, 4-19, 4-20 & 4-21
| WEEKLY | MONTHLY | ANNUALLY OR |
SERVICE AT | OR 50 | OR 100 | 500 |
INTERVALS INDICATED | HOURS | HOURS | HOURS |
Verify safety start interlock system |
| Daily | |
Check coolant level |
| Daily | |
Visually inspect unit for loose |
|
|
|
hardware and/or damaged parts |
| Daily | |
Visually inspect tires |
| Daily | |
Check oil level, engine (1) |
| Daily or every 4 hrs. | |
Clean air intake screen (8) |
| Daily or every 4 hrs. | |
Clean oil heat exchanger (8) |
| Daily or every 4 hrs. | |
Check radiator screen (8) |
| Daily or every 4 hrs. | |
Check fuel level |
| Daily | |
Blades - sharpen & securely fastened |
| Daily | |
Discharge chute - securely in place & |
|
|
|
in lowest position |
| Daily | |
Clean engine and pump compartment |
| Daily | |
Replace air cleaner paper element (5) |
| As needed | |
Grease deck pusher arms | x |
|
|
Grease pump idler | x |
|
|
Grease deck height pivots | x |
|
|
Grease gauge wheel bearings | x |
|
|
Change engine oil & filter (1) (4) | x |
|
|
Clean cylinder and head fins (a) | x |
|
|
Check battery connections | x |
|
|
Check tire pressure with a gauge | x |
|
|
Check hydraulic oil level | x |
|
|
Clean engine exterior (a) | x |
|
|
|
|
|
|
Clean and regap spark plugs (a) |
| x |
|
|
|
|
|
Check pump and deck belt tension |
|
|
|
& condition (6) |
| x |
|
Check fuel and hydraulic lines (7) |
| x |
|
Check fuel valve and grommets (7) |
| x |
|
Tighten lug nuts on wheels (2) |
| x |
|
Change fuel filter |
|
| x |
Clean or replace hydraulic fill cap |
|
| x |
Change hydraulic filter and oil (3) |
|
| x |
|
|
|
|
Grease deck spindle housings |
|
| x |
|
|
|
|
Replace spark plugs |
|
| x |
Drain & replace engine coolant |
|
| x |
|
|
|
|
Clean radiator core (8) |
|
| x |
Check ROPS mounting hardware (9) |
|
| x |
|
|
|
|
NOTES:
1.Initial oil change is after 5 hours of operation. Thereafter, change oil after every 40 hours operation. Change more often under dusty or dirty conditions and during hot weather periods.
2.Torque initially and after first 2 hours of operation.
3.Perform initial hydraulic filter change after 50 hours (one week) of operation.
4.Change engine oil filter per the engine manufacturer’s recommendations. Refer to Engine Owner’s Manual for recommendations and other maintenance items.
5.Service more often under dusty or dirty conditions. Use caution when servicing to prevent dust contamination in the engine. Do not clean filter element. Replace with a new one.
6.Pump drive belt only - Inspect every 100 hours and replace if worn or cracking is noticed. Otherwise, replace every 400 hours or 2 years whichever comes first.
7.Check fuel line hoses, fuel valve and grommet for any cracks or leaks.
8.More often under dusty or dirty conditions and during hot weather.
9.Inspect ROPS after the first 20 hours of operation and then after every 500 hours of operation or yearly whichever comes first.
REFERENCES:
a— Refer to Engine Owner’s Manual
NOTE: After completing maintenance cycle (500 hours), repeat cycle.
Hustler Z Shibaura Diesel Maintenance Schedule
Refer to Fig. 4-17, 4-18, 4-19 & 4-20
| WEEKLY | MONTHLY | ANNUALLY OR |
SERVICE AT | OR 50 | OR 100 | 500 |
INTERVALS INDICATED | HOURS | HOURS | HOURS |
Check coolant level |
| Daily | |
Verify safety start interlock system |
| Daily | |
Visually inspect unit for loose |
|
|
|
hardware and/or damaged parts |
| Daily | |
Visually inspect tires |
| Daily | |
Check oil level, engine (1) |
| Daily or every 4 hrs. | |
Clean air intake screen (8) |
| Daily or every 4 hrs. | |
Clean oil heat exchanger (8) |
| Daily or every 4 hrs. | |
Check radiator coolant level |
| Daily | |
Check fuel level |
| Daily | |
Blades - sharpen & securely fastened |
| Daily | |
Discharge chute - securely in place & |
|
|
|
in lowest position |
| Daily | |
Check air cleaner service indicator (5) |
| Daily | |
Clean engine and pump compartment |
| Daily | |
Visually inspect radiator core (8) | x |
|
|
Grease deck pusher arms | x |
|
|
Grease pump idler | x |
|
|
Grease deck height pivots | x |
|
|
Grease gauge wheel bearings | x |
|
|
Change engine oil & filter (1) (4) |
| x |
|
Check battery connections | x |
|
|
Check tire pressure with a gauge | x |
|
|
Check hydraulic oil level | x |
|
|
Clean engine exterior (a) | x |
|
|
Check pump and deck belt tension |
|
|
|
& condition (6) |
| x |
|
Check fuel and hydraulic lines (7) |
| x |
|
Check fuel valve and grommets (7) |
| x |
|
Tighten lug nuts on wheels (2) |
| x |
|
Change fuel filter |
|
| x |
Clean or replace hydraulic fill cap |
|
| x |
Change hydraulic filter and oil (3) |
|
| x |
Grease deck spindle housings |
|
| x |
Clean radiator core (8) |
|
| x |
Drain & replace engine coolant |
|
| x |
|
|
|
|
Check ROPS mounting hardware (9) |
|
| x |
|
|
|
|
NOTES:
1.Initial oil change is after 50 hours of operation. Thereafter, change oil after every 100 hours operation. Change more often under dusty or dirty conditions and during hot weather periods.
2.Torque initially and after first 2 hours of operation.
3.Perform initial hydraulic oil and filter change after 50 hours (one week) of operation.
4.Change engine oil filter per the engine manufacturer’s recommendations. Refer to Engine Owner’s Manual for recommendations and other maintenance items.
5.Service more often under dusty or dirty conditions. Use caution when servicing to prevent dust contamination in the engine. Do not clean filter element. Replace with a new one.
6.Pump drive belt only - Inspect every 100 hours and replace if worn or cracking is noticed. Otherwise, replace every 400 hours or 2 years whichever comes first.
7.Check fuel line hoses and fuel valve for any cracks or leaks.
8.More often under dusty or dirty conditions and during hot weather.
9.Inspect ROPS after the first 20 hours of operation and then after every 500 hours of operation or yearly whichever comes first.
REFERENCES:
a— Refer to Engine Owner’s Manual
NOTE: After completing maintenance cycle (500 hours), repeat cycle.
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