Ingersoll-Rand 4581740

04581740_ed2 47

Notes:

Contents

Main Table of Contents Section 1 Introduction - 5 Section 2 Installation - 9 Section 3 Programming the IC-D - 18 Section 4 Operating the IC-D System - 26 Section 5 Quality Control - 29 Section 6 Diagnostics and Troubleshooting - 34 Page Section 1 Introduction 1.1 Control Panel 1.1.1 Navigation Keypad 1.1.2 Numeric Keypad 1.1.3 Screen Layout 1.1.4 Screen Elements 1.1.5 Using Menus and Screens 1.2 System Options 1.2.1 Field Bus 1.2.2 Expanded I/O 1.2.3 Cabinet Mounting Section 2 Installation 2.1 Mounting ADVERTISSEMENT 2.2 Electrical Connection ADVERTISSEMENT 2.3 Attaching Peripheral I/O Devices Page 2.3.4 PLC Connection and Setup 2.3.5 Conguration Switch Connection and Setup 2.3.6 Light Box Connection and Setup 2.4 Attaching Other Peripheral Devices 2.4.1 Printer Connections and Setup 2.4.2 Bar Code Connection and Setup Description Passive Bar Code Mode 2.5 E-Stop Connection 2.5.1 Single Spindle Operation 2.5.2 Multi-Spindle Operation 2.5.3 E-Stop Not Present 2.6 Making Network Connections 2.6.1 Ethernet Connection 2.6.2 Computer Connection and Setup via the Ethernet Port 2.6.3 Fieldbus Card Connection 2.7 Powerhead Setup 2.8 Initial Startup 2.8.1 Startup Procedures Section 3 Programming the IC-D 3.1 Setup Menu 3.2 Quick Setup Procedure 3.2.1 Select Language 3.2.2 Quick Setup Programming Gang Count Auto Increment 3.2.3 Start Mode and Cong Select 3.3 System Setup 3.3.1 Passwords 3.3.2 Set Date and Time 3.3.3 Job Number and CAN Address 3.3.4 Other Functions 3.4 Spindle Setup 3.4.1 Physical Attachment 3.4.2 Spindle Setup Screen Page 3.4.3 Autocal Function 3.5 Serial Setup 3.5.1 Protocol 3.5.2 Baud Rate 3.5.3 Parity 3.5.4 Bits Per Character 3.6 PC Connection 3.6.1 Ethernet Setup 3.6.2 Additional Communication Entries 3.7 USB Storage Device Data Transfer 3.7.1 Insertion 3.7.2 Removal 3.8 PLUS Settings Screen Section 4 Operating the IC-D System 4.1 Introduction 4.2 Selecting a Conguration 4.3 Monitoring Operation 4.3.1 Torque and Angle Values 4.3.2 Colored Status Indicators 4.3.3 Gang Operations 4.4 Message Area 4.5 Stats and PM Alarms 4.5.1 Stats Alarms 4.5.2 Preventive Maintenance Alarms Section 5 Quality Control 5.1 Statistics Menu 5.1.1 Cycle Log Page 5.1.2 Spindle Statistics 5.1.3 Stats Settings 5.1.4 Powerhead Stats Page Section 6 Diagnostics and Troubleshooting 6.1 Diagnostics Menu 6.1.1 System Test 6.1.2 Display Inputs 6.1.3 Set Outputs 6.1.4 Tool Test 6.2 Event Log Appendix 1 System Specs and Spare Parts Insight Technical Specications Pinout Tables Default I/O Assignments Inputs Recommended Spare Parts List Page Page Page Appendix 2 Event Codes Event Code Explanation Event Code Table Page Index A B C D Index contd Q R S T