Ingersoll-Rand 65178X-XXX-B Operating And Safety Precautions, Installation, Typical Remote System

Models: 65178X-XXX-B

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OPERATING AND SAFETY PRECAUTIONS

OPERATING AND SAFETY PRECAUTIONS

EXCESSIVE AIR PRESSURE

 

HAZARDOUS MATERIALS

STATIC SPARK

 

HAZARDOUS PRESSURE

 

 

 

Read and heed all warnings, cautions and safety pre- cautions before operation of this unit.

Be certain anyone operating this equipment or fluid system has been trained to use it safely.

product or property damage.maintenance information.WARNING HIGH PRESSURE DEVICE. Improper usage of this equipment could result in serious injury. The pos- sibility of injection into the flesh is a potential hazard. Wear approved safety glasses or face shield and other equipment as needed to prevent injury. Never al- low any part of the human body to come in front of or in contact with the material outlet, the tip, or the material outlet of the dispensing device. An injection injury can be serious. If an injection accident should occur, it is very important that you contact a qualified physician for immediate treatment.

INSTALLATIONTYPICAL DEAD END SYSTEMWARNING MISAPPLICATION HAZARD. Do not use the regulator when the fluid inlet pressure is too high for the designed operating range. Excessive inlet pres- sure can cause a lock-out situation. Lock-out occurs when the inlet pressure is beyond the regulator’s spring capacity. The valve will not open. Attempts to disassemble components while in a lock-out condi- tion may result in injury.

TYPICAL RECIRCULATING SYSTEMTYPICAL REMOTE SYSTEMWARNING COMPONENT RUPTURE. Do not operate regulator at an inlet pressure greater than specified. To avoid possible damage or personal injury do not operate this unit at pressure higher than the stated operating range as it appears on the model plate.

Manual backgroundManual backgroundWARNING DISASSEMBLY HAZARD. Do not disassemble this regulator when it is under pressure. Relieve pres- sure in the pumping system before attempting service or disassembly procedures. Disconnect air lines and carefully bleed pressure off the system. Be certain the system is not maintaining pressure due to a material restriction in the hose, line, dispensing device, or the spray or extrusion tip. Failure to relieve pressure both up stream and downstream may result in an injury upon disassembly.

Manual backgroundManual backgroundWARNING BONNET REMOVAL HAZARD. Do not at- tempt to remove the four bonnet retaining bolts without first relieving the tension on the main spring. Failure to relieve tension could result in an accident upon disassembly.

Manual backgroundManual backgroundWARNING PREVENT FIRES. Keep solvents away from heat, sparks or open flame. Keep containers closed when not in use. When pumping, flushing or recir- culating volatile solvents, be certain the area is ad- equately ventilated.

Manual backgroundManual background CAUTION FLUSH SUPPLY LINE. Before installing fluid regulator blow the supply lines clear and flush to re- move contaminates.

 

 

= Hazards or unsafe practices which

 

WARNING

 

 

could result in severe personal injury,

 

 

death or substantial property damage.

 

 

= Hazards or unsafe practices which

 

CAUTION

 

 

could result in minor personal injury,

 

 

product or property damage.

 

 

= Important installation, operation or

 

NOTICE

 

 

maintenance information.

 

 

 

INSTALLATION

Refer to the typical installation view which best applies. Locate the regulator as close as possible to the spray gun or dispensing device for best pressure control.

Identify the regulator INLET / OUTLET (flow direction). The regulator is marked with an arrow on the body base (refer to figure 10).

When flexible fluid lines are used, mount the regulator securely using the (2) 1/4” - 20 threaded holes in the base (see figure 10).

Flush supply line before installing regulator.

Remote models require maximum 100 p.s.i. (6.9 bar) signal pressure. Start with a signal pressure as low as pos- sible and adjust upward until proper flow is reached.

TYPICAL DEAD END SYSTEM

 

Down

Down

Filter

Stream

Stream

Regulator

Regulator

 

TYPICAL RECIRCULATING SYSTEM

Back Pressure

Regulator

TYPICAL REMOTE SYSTEM

(Air)

F-R-LF-R-L

Heater

Back Pressure

Back Pressure

Regulator

Regulator

Filter

(Material)

4-Way Valve

 

Down

Down

 

Stream

Stream

Filter

Regulator

Regulator

Remote

Regulator Automatic

Extrusion Gun

Limit Switch

Figure 2

ARO® is a registered trademark of Ingersoll Rand Company Loctite® and 242® are registered trademarks of Henkel Loctite Corporation

271™ and 680™ are trademarks of Henkel Loctite Corporation Hytrel® is a registered trademark of the DuPont Company

Perma-lok® is a registered trademark of National Starch and Chemical Corporation

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65178X-XXX-B (en)

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Ingersoll-Rand 65178X-XXX-B Operating And Safety Precautions, Installation, Typical Dead End System, Typical Remote System