-Assemble motor to housing.
-Lubricate and assemble
-Assemble new gasket (31) and head to housing.
Brake and Gearing Disassembly
-Remove two screws (96) and housing cap (95).
-Carefully slide brake spring (94) part way off brake shoes (92) and using brake spring spreader (33541), remove brake spring (94).
CAUTION
remove brake spring (94) with due regard for safety as spring is assembled with considerable tension.
-Remove brake shoes (92) and steel balls (91).
-Align hole in brake wheel (93) with hole in end plate (89) and insert a punch or pin thru holes to secure brake wheel.
-Remove cotter pin (74), nut (99) and washer (100).
-Remove brake wheel (93).
-Remove roll pin (61) and brake block (60).
-Remove four screws (103) and washers (104).
-Place blade type screwdrivers, or similar tool, at opposite sides behind edge of end plate (89) and pry out on end plate to remove from housing.
-Remove gearing assembly.
-Remove retaining rings (70) and (82).
-Push on threaded end of shaft (72) and remove out opposite end of gear carrier (75).
-Remove bearing (80), spacer (79) and shafts (78), releasing gears (77) and bearing races (76).
-Remove retaining ring (83) and bearing (81).
-Remove four shoulder screws (101) and washers (102) and fixed ring gear (84).
-Remove seal (88) for replacement only.
Assembly
Brake and Gearing Assembly
-Lubricate and assemble six
-Assemble seal (88) to end plate (89) - lip of seal facing out.
-Assemble wave washer (87) and end plate (89) to fixed ring gear (84) and secure with four washers (102) and shoulder screws (101),
-Assemble gears (77), bearing races (76) and shafts (78) to gear carrier (75).
-Assemble spacer (79) to gear carrier aligning spacer with notched ends of shafts (78).
-Lubricate bearings (73) and (80) with NLGI #1 “EP” grease (33153) and assemble to gear carrier (75).
-Lubricate bearing (71) with NLGI #1 “EP” grease (33153) and assemble to shaft (72).
-Assemble shaft (72) to gear carrier (75) and secure with retaining ring (70).
IMPORTANT: punch marks on gears (77) indicating aligned teeth must be held in alignment with punch marks on gear carrier (75) when shaft (72) to assembled to gear carrier.
PUNCH MARKS ON GEARS AND PUNCH MARK
ON CARRIER MUST BE IN ALIGNMENT
-Lubricate bearing (81) with NLGI #1 “EP” grease (33153) and assemble to shaft (72).
-Assemble retaining ring (82) and (83) to shaft (72).
-Assuming
-Lubricate and assemble
-Assemble fixed ring gear and end plate to gearing and housing. Use reasonable caution so as not to damage seal (88) in end plate.
-Secure end plate and components to housing with washers (104) and screws (103).
-Assemble brake wheel (93) to shaft (72) and secure with washer (100), nut (99) and cotter pin (74).
-Assemble control rod (59) thru housing, hangers (62) and control arm (68).
-Secure control arm (68) to rod with roll pin (69).
-Assemble brake block (60) and roll pin (61) to control arm (59).
-Assemble screw (90), balls (91), brake shoes (92) and brake spring (94).
-Assemble housing cap (95) and secure with two screws (96). See brake adjustment, page 2.
-Fill gearing oil chamber with 6 to 7 ounces (to lower plug hole level) “EP” gear oil (40164).
Housing Disassembly
-Remove head, motor and gearing sections.
-Remove screws (67), washers (66) and plate (65).
-Place brass or wood block in pocketwheel cavity to prevent shaft (50) from turning.
-Remove nut (58), washer (57),
-Remove retaining ring (46) from “motor end” of housing.
-Remove shaft (50) with bearing (47).
-Remove pocketwheel (64) and chain guide (63).
-Remove seal (52) for replacement only.
Housing Assembly
-Assemble bearing (47) and retaining ring (46) to “brake end” of housing.
-Assemble chain guide (63) and pocketwheel (64) to housing.
NOTE: part number stamped on face of pocketwheel must face “motor end” of housing.
-Assemble retaining ring (48) and bearing (47) to shaft
(50).
-Insert shaft (50) into housing and thru pocketwheel
(64)and bearing (47).
-Assemble retaining ring (46) to housing.
-Assemble plate (65), washers (66) and screws (67) to housing.
-Assemble new seal (52) into housing with lip of seal facing out.
-Lubricate and assemble
-Assemble ring gear (55),
-Assemble motor, gearing and head sections to hoist.
6 | Form |
