Manuals / Jackson / Kitchen Appliance / Dishwasher

Jackson 10APRB, dishmachines, 10AB, 10U technical manual Technical Manual, An Company

Models: 10U 10AB 10A 10APRB dishmachines

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10 SERIES, ELECTRICALLY HEATED, ROUND DISHMACHINES

TECHNICAL MANUAL

INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS

FOR JACKSON MODELS:

10A

10AB

10APRB

10U

HIGHER HOOD OPTION

February 26, 2004

P/N 7610-002-41-09 (Revision D)

An Company

JACKSON MSC, INC.

P.O. BOX 1060

HIGHWAY 25E

BARBOURVILLE, KY. 40906

FAX: (606) 523-9196

PHONE: (606) 523-9795

www.jacksonmsc.com

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Jackson 10APRB, 10AB, 10U technical manual Technical Manual, An Company, Series, Electrically Heated, Round Dishmachines

Contents

An Company TECHNICAL MANUAL10 SERIES, ELECTRICALLY HEATED, ROUND DISHMACHINES FOR JACKSON MODELS 10A 10AB 10APRB 10U HIGHER HOOD OPTIONPage REVISION Added 10U installation pictures and the 10U description to theMADE APPLICABLENOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Model Serial No Installation Date Service Rep. Name Phone No10 SERIES SPECIFICATION INFORMATION TABLE OF CONTENTSINSTALLATION/OPERATION INSTRUCTIONS PREVENTATIVE MAINTENANCEWIRING DIAGRAMS ELECTRICAL SCHEMATICSJACKSON MAINTENANCE & REPAIR CENTERS TABLE OF CONTENTSSECTION SPECIFICATION INFORMATION 10 SERIES SPECIFICATIONS SECTION 1 SPECIFICATION INFORMATIONPHASE PERFORMANCE/CAPABILITIESTOP VIEW 10A DIMENSIONSLEFT VIEW FRONT VIEWSECTION 1 SPECIFICATION INFORMATION 10AB/10APRB/10U DIMENSIONSTOP VIEW FRONT VIEWSECTION 1 SPECIFICATION INFORMATION 10 SERIES TABLE DIMENSIONS SECTION INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSINSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSLEVEL THE DISHMACHINE The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely. Ensure that the top of the tub is level from side to side and from front to back before making any con- nections INSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSALIGNING THE MACHINE Adjust the machine base to line up hole in table with hole in support block Fig INSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSPLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local, state, and national plumb- ing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer INSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSPREPARATION SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONSSECTION 2 INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL SECTION PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE SECTION SERVICE PROCEDURES SECTION 4 SERVICE PROCEDURES RINSE HEAD / WASH HEAD ASSEMBLIES SECTION 4 SERVICE PROCEDURES TIMER FOR 10 DISHMACHINES FUNCTION OF SWITCHES, CIRCUIT BREAKER & INDICATING LIGHTS SECTION 4 SERVICE PROCEDURESREPLACEMENT OF SWITCHES IN CONTROL PANEL SECTION 4 SERVICE PROCEDURES THERMOSTAT ADJUSTMENT SECTION 4 SERVICE PROCEDURES RINSE TANK HEATER SYSTEM SECTION 4 SERVICE PROCEDURES WASH TANK HEATER SYSTEM SYMPTOMS OF LEVEL CONTROL FAILURE SECTION 4 SERVICE PROCEDURES WATER LEVEL CONTROLPROCEED WITH CHECKOUT SYMPTOMS OF LEVEL CONTROL FAILURE SECTION 4 SERVICE PROCEDURES WATER LEVEL CONTROL AS USED ON AN APRBPROCEED WITH CHECKOUT REPLACING SEAL AND CERAMIC ON WASH AND RINSE PUMPS REPLACEMENT of SEAL and/or CERAMICSECTION 4 SERVICE PROCEDURES 2. Drain machine by removing overflow strainer in wash tankSECTION TROUBLESHOOTING SECTION EXTREME CAUTION WHEN TESTING THE MACHINE SECTION 5 TROUBLESHOOTING COMMON PROBLEMSProblem Nothing on the machine operates Problem Machine fills slowly and/or rinse is weakProblem Wash arms spray water but do not rotate Problem Vacuum breaker leaksProblem Wash water only spray up and out of tubes a couple of inches Problem Wash motor or rinse motor APRB Model only does not operateProblem Water sprays from lower rinse arms after end of each cycle Problem Hood scrapes when openedProblem Indicator lights do not glow at any time Problem None of the automatic functions work wash, rinseSECTION ASSEMBLY PARTS SECTION 6 ASSEMBLY PARTS FRONT VIEW ASSEMBLY10A ASSEMBLY DESCRIPTIONSECTION 6 ASSEMBLY PARTS 10AB/10APRB/10U ASSEMBLY REAR VIEW ASSEMBLYFRONT VIEW ASSEMBLY DESCRIPTIONSECTION 6 ASSEMBLY PARTS CONTROL BOX ASSEMBY SECTION 6 ASSEMBLY PARTS CONTROL BOX ASSEMBLY CONTINUEDDESCRIPTION Mfg. NoBLACK WIRE SECTION 6 ASSEMBLY PARTS ORDERING REPLACEMENT WIREWHITE WIRE BLUE WIRECONDUIT ORDERING REPLACEMENT CONDUIT & FITTINGS/HOSE & TUBINGHOSE CONDUIT FITTINGS8 9 SECTION 6 ASSEMBLY PARTS TUB ASSEMBLYSECTION 6 ASSEMBLY PARTS TUB ASSEMBLY CONTINUEDDESCRIPTION Mfg. NoSECTION 6 ASSEMBLY PARTS BOTTOM VIEW ASSEMBLY 10APRB SHOWN FOR REFERENCERefer to Pump & Motor Assembly Page Shown with APRB MotorSECTION 6 ASSEMBLY PARTS BOTTOM VIEW ASSEMBLY 10APRB SHOWN FOR REFERENCE CONTINUEDDESCRIPTION Mfg. NoSECTION 6 ASSEMBLY PARTS WASH TANK CROSS VIEW / TUB TO BOOSTER CONNECTIONDESCRIPTION Mfg. NoBooster Tank End View 1 Phase Hookup Booster Tank End View 3 Phase Hookup10AB/10APRB/10U RINSE BOOSTER & ASSOCIATED PARTS SECTION 6 ASSEMBLY PARTSDESCRIPTION SECTION 6 ASSEMBLY PARTS PUMP AND MOTOR ASSEMBLYMfg. No DESCRIPTION SECTION 6 ASSEMBLY PARTS THERMOSTAT HOUSING ASSEMBLYMfg. No 10A Incoming Plumbing Assembly SECTION 6 ASSEMBLY PARTS INCOMING PLUMBING ASSEMBLIESDESCRIPTION Mfg. NoComplete 220 Volt Solenoid Valve Assembly 1/2” SOLENOID VALVE & 1/2” NPT VACUUM BREAKER REPAIR PARTS KITSCoil & Housing only Complete Vacuum Breaker AssemblySECTION 6 ASSEMBLY PARTS HOOD AND ASSOCIATED ASSEMBLIES SECTION 6 ASSEMBLY PARTS HOOD AND ASSOCIATED ASSEMBLIES CONTINUEDDESCRIPTION Mfg. NoSECTION 6 ASSEMBLY PARTS VACUUM BREAKER/CONNECTOR ASSEMBLIES 10AComplete Vacuum Breaker Assembly, Standard SECTION 6 ASSEMBLY PARTS VACUUM BREAKER/CONNECTOR ASSEMBLIES 10AB/10APRB/10U ALL UNITSInlet Connector Assembly Union, Female HalfSERIAL No PARTS LIST FOR MODEL 10 DISHWASHERSSECTION 6 ASSEMBLY PARTS DESCRIPTIONPARTS LIST FOR MODEL 10 DISHWASHERS SECTION 6 ASSEMBLY PARTSDESCRIPTION SERIAL NoPARTS LIST FOR MODEL 10 DISHWASHERS SECTION 6 ASSEMBLY PARTSDESCRIPTION SERIAL NoSECTION ELECTRICAL SCHEMATICS L2 L1 SECTION 7 ELECTRICAL SCHEMATICS10A, 10AB/10U, 10APRB 10A 208/220V 1 PHASESECTION 7 ELECTRICAL SCHEMATICS 10A WIRING DIAGRAM 208-230 VOLT, 60HZ, SINGLE PHASESECTION 7 ELECTRICAL SCHEMATICS 10AB/10U WIRING DIAGRAM 208-230 VOLT, 60HZ, SINGLE PHASESECTION 7 ELECTRICAL SCHEMATICS 10AB/10U WIRING DIAGRAM 208-230 VOLT, 60HZ, THREE PHASE9905-002-55-90a SECTION 7 ELECTRICAL SCHEMATICS 10APRB WIRING DIAGRAM 208-230 VOLT, 60HZ, SINGLE PHASE9905-002-55-91a SECTION 7 ELECTRICAL SCHEMATICS 10APRB WIRING DIAGRAM 208-230 VOLT, 60HZ, THREE PHASE9905-002-55-92a