Manuals / Jackson / Kitchen Appliance / Dishwasher

Jackson dishmachines, 10APRB, 10AB, 10U technical manual Section Preventative Maintenance

Models: 10U 10AB 10A 10APRB dishmachines

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SECTION 3:

SECTION 3:

PREVENTATIVE MAINTENANCE

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Jackson dishmachines, 10APRB, 10AB, 10U technical manual Section Preventative Maintenance

Contents

TECHNICAL MANUAL An Company10 SERIES, ELECTRICALLY HEATED, ROUND DISHMACHINES FOR JACKSON MODELS 10A 10AB 10APRB 10U HIGHER HOOD OPTIONPage Added 10U installation pictures and the 10U description to the REVISIONMADE APPLICABLE10 SERIES Model Serial No Installation Date Service Rep. Name Phone NoNOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL TABLE OF CONTENTS SPECIFICATION INFORMATIONINSTALLATION/OPERATION INSTRUCTIONS PREVENTATIVE MAINTENANCEELECTRICAL SCHEMATICS WIRING DIAGRAMSJACKSON MAINTENANCE & REPAIR CENTERS TABLE OF CONTENTSSECTION SPECIFICATION INFORMATION SECTION 1 SPECIFICATION INFORMATION 10 SERIES SPECIFICATIONSPHASE TEMPERATURES10A DIMENSIONS TOP VIEWLEFT VIEW FRONT VIEW10AB/10APRB/10U DIMENSIONS SECTION 1 SPECIFICATION INFORMATIONTOP VIEW FRONT VIEWSECTION 1 SPECIFICATION INFORMATION 10 SERIES TABLE DIMENSIONS SECTION INSTALLATION/OPERATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONSLEVEL THE DISHMACHINE The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely. Ensure that the top of the tub is level from side to side and from front to back before making any con- nections SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSINSTALLATION INSTRUCTIONS ALIGNING THE MACHINE Adjust the machine base to line up hole in table with hole in support block Fig SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSINSTALLATION INSTRUCTIONS PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local, state, and national plumb- ing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSINSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONSSECTION 2 INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATIONSECTION 2 INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL SECTION PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE SECTION SERVICE PROCEDURES SECTION 4 SERVICE PROCEDURES RINSE HEAD / WASH HEAD ASSEMBLIES SECTION 4 SERVICE PROCEDURES TIMER FOR 10 DISHMACHINES REPLACEMENT OF SWITCHES IN CONTROL PANEL SECTION 4 SERVICE PROCEDURESFUNCTION OF SWITCHES, CIRCUIT BREAKER & INDICATING LIGHTS SECTION 4 SERVICE PROCEDURES THERMOSTAT ADJUSTMENT SECTION 4 SERVICE PROCEDURES RINSE TANK HEATER SYSTEM SECTION 4 SERVICE PROCEDURES WASH TANK HEATER SYSTEM PROCEED WITH CHECKOUT SECTION 4 SERVICE PROCEDURES WATER LEVEL CONTROLSYMPTOMS OF LEVEL CONTROL FAILURE PROCEED WITH CHECKOUT SECTION 4 SERVICE PROCEDURES WATER LEVEL CONTROL AS USED ON AN APRBSYMPTOMS OF LEVEL CONTROL FAILURE REPLACEMENT of SEAL and/or CERAMIC REPLACING SEAL AND CERAMIC ON WASH AND RINSE PUMPSSECTION 4 SERVICE PROCEDURES 2. Drain machine by removing overflow strainer in wash tankSECTION TROUBLESHOOTING SECTION SECTION 5 TROUBLESHOOTING COMMON PROBLEMS EXTREME CAUTION WHEN TESTING THE MACHINEProblem Nothing on the machine operates Problem Machine fills slowly and/or rinse is weakProblem Rinse water temperature too low less than 180F Problem Vacuum breaker leaksProblem Wash arms spray water but do not rotate Problem Wash water only spray up and out of tubes a couple of inchesProblem Hood scrapes when opened Problem Water sprays from lower rinse arms after end of each cycleProblem Indicator lights do not glow at any time Problem None of the automatic functions work wash, rinseSECTION ASSEMBLY PARTS FRONT VIEW ASSEMBLY SECTION 6 ASSEMBLY PARTS10A ASSEMBLY DESCRIPTIONREAR VIEW ASSEMBLY SECTION 6 ASSEMBLY PARTS 10AB/10APRB/10U ASSEMBLYFRONT VIEW ASSEMBLY DESCRIPTIONSECTION 6 ASSEMBLY PARTS CONTROL BOX ASSEMBY CONTROL BOX ASSEMBLY CONTINUED SECTION 6 ASSEMBLY PARTSDESCRIPTION Mfg. NoSECTION 6 ASSEMBLY PARTS ORDERING REPLACEMENT WIRE BLACK WIREWHITE WIRE BLUE WIREORDERING REPLACEMENT CONDUIT & FITTINGS/HOSE & TUBING CONDUITHOSE CONDUIT FITTINGSSECTION 6 ASSEMBLY PARTS TUB ASSEMBLY 8 9TUB ASSEMBLY CONTINUED SECTION 6 ASSEMBLY PARTSDESCRIPTION Mfg. NoBOTTOM VIEW ASSEMBLY 10APRB SHOWN FOR REFERENCE SECTION 6 ASSEMBLY PARTSRefer to Pump & Motor Assembly Page Shown with APRB MotorBOTTOM VIEW ASSEMBLY 10APRB SHOWN FOR REFERENCE CONTINUED SECTION 6 ASSEMBLY PARTSDESCRIPTION Mfg. NoWASH TANK CROSS VIEW / TUB TO BOOSTER CONNECTION SECTION 6 ASSEMBLY PARTSDESCRIPTION Mfg. NoBooster Tank End View 3 Phase Hookup Booster Tank End View 1 Phase Hookup10AB/10APRB/10U RINSE BOOSTER & ASSOCIATED PARTS SECTION 6 ASSEMBLY PARTSMfg. No SECTION 6 ASSEMBLY PARTS PUMP AND MOTOR ASSEMBLYDESCRIPTION Mfg. No SECTION 6 ASSEMBLY PARTS THERMOSTAT HOUSING ASSEMBLYDESCRIPTION SECTION 6 ASSEMBLY PARTS INCOMING PLUMBING ASSEMBLIES 10A Incoming Plumbing AssemblyDESCRIPTION Mfg. No1/2” SOLENOID VALVE & 1/2” NPT VACUUM BREAKER REPAIR PARTS KITS Complete 220 Volt Solenoid Valve AssemblyCoil & Housing only Complete Vacuum Breaker AssemblySECTION 6 ASSEMBLY PARTS HOOD AND ASSOCIATED ASSEMBLIES HOOD AND ASSOCIATED ASSEMBLIES CONTINUED SECTION 6 ASSEMBLY PARTSDESCRIPTION Mfg. NoComplete Vacuum Breaker Assembly, Standard VACUUM BREAKER/CONNECTOR ASSEMBLIES 10ASECTION 6 ASSEMBLY PARTS VACUUM BREAKER/CONNECTOR ASSEMBLIES 10AB/10APRB/10U ALL UNITS SECTION 6 ASSEMBLY PARTSInlet Connector Assembly Union, Female HalfPARTS LIST FOR MODEL 10 DISHWASHERS SERIAL NoSECTION 6 ASSEMBLY PARTS DESCRIPTIONSECTION 6 ASSEMBLY PARTS PARTS LIST FOR MODEL 10 DISHWASHERSDESCRIPTION SERIAL NoSECTION 6 ASSEMBLY PARTS PARTS LIST FOR MODEL 10 DISHWASHERSDESCRIPTION SERIAL NoSECTION ELECTRICAL SCHEMATICS SECTION 7 ELECTRICAL SCHEMATICS L2 L110A, 10AB/10U, 10APRB 10A 208/220V 1 PHASE10A WIRING DIAGRAM 208-230 VOLT, 60HZ, SINGLE PHASE SECTION 7 ELECTRICAL SCHEMATICS10AB/10U WIRING DIAGRAM 208-230 VOLT, 60HZ, SINGLE PHASE SECTION 7 ELECTRICAL SCHEMATICS9905-002-55-90a 10AB/10U WIRING DIAGRAM 208-230 VOLT, 60HZ, THREE PHASESECTION 7 ELECTRICAL SCHEMATICS 9905-002-55-91a 10APRB WIRING DIAGRAM 208-230 VOLT, 60HZ, SINGLE PHASESECTION 7 ELECTRICAL SCHEMATICS 9905-002-55-92a 10APRB WIRING DIAGRAM 208-230 VOLT, 60HZ, THREE PHASESECTION 7 ELECTRICAL SCHEMATICS