Manuals / Jackson / Kitchen Appliance / Dishwasher

Jackson dishmachines, 10APRB, 10AB, 10U technical manual Section Service Procedures

Models: 10U 10AB 10A 10APRB dishmachines

1 67

Download 67 pages 30.52 Kb

Page 22

Image 22

SECTION 4:

SERVICE PROCEDURES

Page 22

Image 22

Jackson dishmachines, 10APRB, 10AB, 10U technical manual Section Service Procedures

Contents

10 SERIES, ELECTRICALLY HEATED, ROUND DISHMACHINES TECHNICAL MANUALAn Company FOR JACKSON MODELS 10A 10AB 10APRB 10U HIGHER HOOD OPTIONPage MADE Added 10U installation pictures and the 10U description to theREVISION APPLICABLENOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Model Serial No Installation Date Service Rep. Name Phone No10 SERIES INSTALLATION/OPERATION INSTRUCTIONS TABLE OF CONTENTSSPECIFICATION INFORMATION PREVENTATIVE MAINTENANCEJACKSON MAINTENANCE & REPAIR CENTERS ELECTRICAL SCHEMATICSWIRING DIAGRAMS TABLE OF CONTENTSSECTION SPECIFICATION INFORMATION PHASE SECTION 1 SPECIFICATION INFORMATION10 SERIES SPECIFICATIONS TEMPERATURESLEFT VIEW 10A DIMENSIONSTOP VIEW FRONT VIEWTOP VIEW 10AB/10APRB/10U DIMENSIONSSECTION 1 SPECIFICATION INFORMATION FRONT VIEWSECTION 1 SPECIFICATION INFORMATION 10 SERIES TABLE DIMENSIONS SECTION INSTALLATION/OPERATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSLEVEL THE DISHMACHINE The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely. Ensure that the top of the tub is level from side to side and from front to back before making any con- nections INSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSALIGNING THE MACHINE Adjust the machine base to line up hole in table with hole in support block Fig INSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSPLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local, state, and national plumb- ing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONSSECTION 2 INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATIONSECTION 2 INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL SECTION PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE SECTION SERVICE PROCEDURES SECTION 4 SERVICE PROCEDURES RINSE HEAD / WASH HEAD ASSEMBLIES SECTION 4 SERVICE PROCEDURES TIMER FOR 10 DISHMACHINES FUNCTION OF SWITCHES, CIRCUIT BREAKER & INDICATING LIGHTS SECTION 4 SERVICE PROCEDURESREPLACEMENT OF SWITCHES IN CONTROL PANEL SECTION 4 SERVICE PROCEDURES THERMOSTAT ADJUSTMENT SECTION 4 SERVICE PROCEDURES RINSE TANK HEATER SYSTEM SECTION 4 SERVICE PROCEDURES WASH TANK HEATER SYSTEM SYMPTOMS OF LEVEL CONTROL FAILURE SECTION 4 SERVICE PROCEDURES WATER LEVEL CONTROLPROCEED WITH CHECKOUT SYMPTOMS OF LEVEL CONTROL FAILURE SECTION 4 SERVICE PROCEDURES WATER LEVEL CONTROL AS USED ON AN APRBPROCEED WITH CHECKOUT SECTION 4 SERVICE PROCEDURES REPLACEMENT of SEAL and/or CERAMICREPLACING SEAL AND CERAMIC ON WASH AND RINSE PUMPS 2. Drain machine by removing overflow strainer in wash tankSECTION TROUBLESHOOTING SECTION Problem Nothing on the machine operates SECTION 5 TROUBLESHOOTING COMMON PROBLEMSEXTREME CAUTION WHEN TESTING THE MACHINE Problem Machine fills slowly and/or rinse is weakProblem Wash arms spray water but do not rotate Problem Rinse water temperature too low less than 180FProblem Vacuum breaker leaks Problem Wash water only spray up and out of tubes a couple of inchesProblem Indicator lights do not glow at any time Problem Hood scrapes when openedProblem Water sprays from lower rinse arms after end of each cycle Problem None of the automatic functions work wash, rinseSECTION ASSEMBLY PARTS 10A ASSEMBLY FRONT VIEW ASSEMBLYSECTION 6 ASSEMBLY PARTS DESCRIPTIONFRONT VIEW ASSEMBLY REAR VIEW ASSEMBLYSECTION 6 ASSEMBLY PARTS 10AB/10APRB/10U ASSEMBLY DESCRIPTIONSECTION 6 ASSEMBLY PARTS CONTROL BOX ASSEMBY DESCRIPTION CONTROL BOX ASSEMBLY CONTINUEDSECTION 6 ASSEMBLY PARTS Mfg. NoWHITE WIRE SECTION 6 ASSEMBLY PARTS ORDERING REPLACEMENT WIREBLACK WIRE BLUE WIREHOSE ORDERING REPLACEMENT CONDUIT & FITTINGS/HOSE & TUBINGCONDUIT CONDUIT FITTINGSSECTION 6 ASSEMBLY PARTS TUB ASSEMBLY 8 9DESCRIPTION TUB ASSEMBLY CONTINUEDSECTION 6 ASSEMBLY PARTS Mfg. NoRefer to Pump & Motor Assembly Page BOTTOM VIEW ASSEMBLY 10APRB SHOWN FOR REFERENCESECTION 6 ASSEMBLY PARTS Shown with APRB MotorDESCRIPTION BOTTOM VIEW ASSEMBLY 10APRB SHOWN FOR REFERENCE CONTINUEDSECTION 6 ASSEMBLY PARTS Mfg. NoDESCRIPTION WASH TANK CROSS VIEW / TUB TO BOOSTER CONNECTIONSECTION 6 ASSEMBLY PARTS Mfg. No10AB/10APRB/10U RINSE BOOSTER & ASSOCIATED PARTS Booster Tank End View 3 Phase HookupBooster Tank End View 1 Phase Hookup SECTION 6 ASSEMBLY PARTSDESCRIPTION SECTION 6 ASSEMBLY PARTS PUMP AND MOTOR ASSEMBLYMfg. No DESCRIPTION SECTION 6 ASSEMBLY PARTS THERMOSTAT HOUSING ASSEMBLYMfg. No DESCRIPTION SECTION 6 ASSEMBLY PARTS INCOMING PLUMBING ASSEMBLIES10A Incoming Plumbing Assembly Mfg. NoCoil & Housing only 1/2” SOLENOID VALVE & 1/2” NPT VACUUM BREAKER REPAIR PARTS KITSComplete 220 Volt Solenoid Valve Assembly Complete Vacuum Breaker AssemblySECTION 6 ASSEMBLY PARTS HOOD AND ASSOCIATED ASSEMBLIES DESCRIPTION HOOD AND ASSOCIATED ASSEMBLIES CONTINUEDSECTION 6 ASSEMBLY PARTS Mfg. NoSECTION 6 ASSEMBLY PARTS VACUUM BREAKER/CONNECTOR ASSEMBLIES 10AComplete Vacuum Breaker Assembly, Standard Inlet Connector Assembly VACUUM BREAKER/CONNECTOR ASSEMBLIES 10AB/10APRB/10U ALL UNITSSECTION 6 ASSEMBLY PARTS Union, Female HalfSECTION 6 ASSEMBLY PARTS PARTS LIST FOR MODEL 10 DISHWASHERSSERIAL No DESCRIPTIONDESCRIPTION SECTION 6 ASSEMBLY PARTSPARTS LIST FOR MODEL 10 DISHWASHERS SERIAL NoDESCRIPTION SECTION 6 ASSEMBLY PARTSPARTS LIST FOR MODEL 10 DISHWASHERS SERIAL NoSECTION ELECTRICAL SCHEMATICS 10A, 10AB/10U, 10APRB SECTION 7 ELECTRICAL SCHEMATICSL2 L1 10A 208/220V 1 PHASE10A WIRING DIAGRAM 208-230 VOLT, 60HZ, SINGLE PHASE SECTION 7 ELECTRICAL SCHEMATICS10AB/10U WIRING DIAGRAM 208-230 VOLT, 60HZ, SINGLE PHASE SECTION 7 ELECTRICAL SCHEMATICSSECTION 7 ELECTRICAL SCHEMATICS 10AB/10U WIRING DIAGRAM 208-230 VOLT, 60HZ, THREE PHASE9905-002-55-90a SECTION 7 ELECTRICAL SCHEMATICS 10APRB WIRING DIAGRAM 208-230 VOLT, 60HZ, SINGLE PHASE9905-002-55-91a SECTION 7 ELECTRICAL SCHEMATICS 10APRB WIRING DIAGRAM 208-230 VOLT, 60HZ, THREE PHASE9905-002-55-92a