SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS

WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified ser- vice technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.

Problem: Nothing on dishmachine operates. The power switch is ON and the power indicator light is OFF.

1.Machine is not wired correctly to incoming power source. Have an electrician verify wiring.

2.Machine circuit breaker is tripped. Reset the circuit breaker. If it trips again, contact an electrician to verify the machine amp draw.

3.Service breaker is tripped. Reset the service breaker. If it trips again, contact an electrician to verify the machine amp draw.

Problem: Machine will not fill. The power switch is ON and the power indicator light is ON.

1.No water supply to machine. Verify that water lines have been connected to the machine.

2.Dishmachine doors are not closed. Close doors completely.

3.Incoming water solenoid valve damaged/faulty. Verify that the valve is operating. If not, replace.

4.Tank floats faulty. Verify the wiring of the floats. Verify that no debris is jamming the floats. Replace if necessary.

Problem: Machine fills, but fill is weak.

1.Low incoming water pressure. Verify that incoming water pressure during fill is 20 ±5 PSI.

2.Incoming water solenoid is clogged. Verify that debris is not entrapped in valve. If so, remove debris.

Problem: Low wash tank temperature.

1.Low incoming water temperature. Verify that the incoming water temperature matches what is indicated on the machine data plate.

2.Heater not energizing. Verify that the wash tank heater is operating. If not, replace.

3.Low incoming voltage. Have an electrician verify that the power coming to the machine is the same as indicated on the data plate.

Problem: Low wash arm pressure, poor spray pattern.

1.Clogged wash arm nozzles. Verify that nozzles are not clogged with debris. If so, remove debris.

2.Clogged wash tank or wash pump strainers. Clean out strainers if necessary.

3.Worn wash pump impeller. Verify status of impeller, replace if necessary.

Problem: Low prewash arm pressure, poor spray pattern.

1.Clogged prewash arm nozzles. Verify that nozzles are not clogged with debris. If so, remove debris.

2.Clogged prewash tank or prewash pump strainers. Clean out strainers if necessary.

3.Worn prewash pump impeller. Verify status of impeller, replace if necessary.

Problem: Inadequate rinse.

1.Low incoming water pressure. Verify that incoming water pressure during fill is 20 ±5 PSI.

2.Incoming water solenoid is clogged. Verify that debris is not entrapped in valve. If so, remove debris.

Problem: Pawl bar does not move.

1.Failed or broken overload spring. Replace spring if necessary.

2.No power to the drive motor/failed drive motor. Verify power and wiring connections to the motor. If necessary, replace the motor.

3.Pawl bar not properly installed. Verify that the pawl bar is installed correctly.

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

30

Page 37
Image 37
Jackson TS-66G, TSC-66GPP, TSC-44GP, TS-44GP technical manual Troubleshooting, Common Problems

TS-66G, TSC-66GPP, TSC-44GP, TS-44GP, TS-44 specifications

The Jackson TSC-66, TS-66, TSC-44, TS-44, and TS-44GP are a line of versatile, high-performance scorers designed to meet the diverse needs of any construction or road maintenance crew. Known for their reliability and exceptional build quality, these machines have become trusted tools in various applications, from road construction to surface maintenance.

Starting with the TSC-66, it stands as a powerful tool equipped with a robust engine that delivers high-performance results even under demanding conditions. The primary feature is its adjustable cutting depth, allowing operators to customize the depth of the cut based on the project requirements. Additionally, the TSC-66 comes with a user-friendly interface, featuring intuitive controls that enhance operational efficiency. The mobility of this model is another notable characteristic, thanks to its compact design and durable wheels, facilitating easy transport between job sites.

The TS-66 model shares many features with the TSC-66 but offers enhanced versatility with its multi-function capabilities. This machine can tackle various tasks beyond surface cutting, including grinding and finishing, which makes it an excellent choice for contractors specializing in diverse projects. Its high-torque motor is engineered for prolonged use, and its low-vibration technology ensures comfort during operation.

The TSC-44 and TS-44 models provide similar functionality with a focus on compactness and weight. These machines are perfect for smaller jobs and can easily navigate tight spaces. Equipped with advanced hydraulic systems, they feature superior lifting and cutting capabilities, allowing them to perform effectively in various conditions.

The TS-44GP variant is designed for general-purpose applications, combining the features of its peers with added emphasis on durability and ease of use. Its construction is particularly noteworthy, utilizing heavy-duty materials that ensure a long operational life. The incorporation of advanced safety features across all models underscores Jackson's commitment to user safety, with protective guards and emergency stop mechanisms built into the design.

In summary, the Jackson TSC-66, TS-66, TSC-44, TS-44, and TS-44GP models collectively represent a commitment to quality, performance, and versatility in the scoring equipment market. With their unique features, advanced technology, and durable construction, these machines are engineered to excel in a variety of demanding applications, making them a valuable addition to any contractor’s toolkit.