Jet Tools JTM-4VS operating instructions Adjustments, Draw Bar Operation Changing Tooling

Models: JTM-4VS

1 40
Download 40 pages 63.03 Kb
Page 16
Image 16

Draw Bar Operation - Changing Tooling

1.Using the wrench provided with the machine, loosen the draw bar two or three turns (turn counterclockwise) using the draw bar hex (Figure 18).

Figure 18

2.Tap the top of the draw bar with a soft-faced hammer to loosen the collet from the taper.

3.Remove the tool from the collet.

4.Insert the tool you are going to use into the collet.

5.Tighten the draw bar firmly using the wrench provided with the machine. Turn the draw bar. The tool is now ready for use.

Clamping Work Piece to the Table

1.The worktable has 5/8-inch T-slots for clamping the work piece to the table.

2.Set motor switch to STOP position.

3.Place the work piece on the table.

4.Clamp the work piece using the T-slot clamps, studs, and step blocks as required (Figure 19).

Figure 19

Adjustments

Mill Head – Left/Right Adjustment

Make sure the machine base is secured to the floor before repositioning the mill head. The center of gravity can shift enough to cause the machine to tip over, resulting in serious injury to the operator and damage to the machine.

1.Loosen four large hex nuts that secure the mill head to the ram adapter (refer to Figure 20).

1/4 turn should be sufficient to allow the head to move.

NOTE: For angles greater than 10 degrees, use your free hand to support the mill head, taking some weight off the brass worm gears. Doing so will greatly lengthen the life of the worm gears.

Figure 20

2.Turn the worm nut (B, Figure 20) to tilt the head left or right as required. Use the scale on the ram adapter to set the desired angle.

Note: The scales on the ram adapter and for head rotation are guides only. Close tolerance work will require the use of a dial indicator to make sure the head is 90° to the table in the X and Y axis. Please note the table is fitted to be slightly higher in front, usually about 0.0005”.

Be sure to apply torque in two steps using a crossing pattern. Failure to do so could distort the face of the ram adapter.

3.Tighten the four hex nuts. Tighten in two steps using a calibrated torque wrench. Use a crossing pattern to tighten the nuts. Tighten initially to 25 foot-pounds.

16

Page 16
Image 16
Jet Tools JTM-4VS operating instructions Adjustments, Draw Bar Operation Changing Tooling, Clamping Work Piece to the Table

JTM-4VS specifications

The Jet Tools JTM-4VS is a highly regarded vertical mill that caters to the demands of both professional machinists and serious hobbyists. This versatile piece of machinery combines precision engineering with innovative features, making it a popular choice in workshops and fabrication shops.

One of the standout characteristics of the JTM-4VS is its powerful 1.5 HP motor that operates on either 115V or 230V power supply, providing flexibility depending on the workshop setup. The motor offers variable speed control, from 60 to 4200 RPM, allowing users to adjust speeds according to the material being machined. This capability makes it ideal for a wide range of applications, from heavy milling on steel to delicate work on softer materials like aluminum.

The JTM-4VS is equipped with a robust cast iron column and base, which contribute to its stability and durability. This construction minimizes vibrations during operation, resulting in improved precision and surface finish on machined parts. The table measures 9” x 49”, providing ample workspace for various projects, and is fitted with T-slots for easy clamping of workpieces.

Another notable feature of the JTM-4VS is its easy-to-use digital readout (DRO) system that assists users in making precise adjustments and measurements. The DRO enhances the overall efficiency of the milling process, allowing operators to focus on the task at hand rather than relying solely on manual measurements.

The machine also incorporates a high-grade, hardened and ground bedway that ensures smooth operation and long-lasting performance. This feature not only extends the longevity of the mill but also allows for precise vertical and horizontal movements.

Safety is a primary concern in any workshop, and Jet has addressed this with various safety features integrated into the JTM-4VS. The mill is designed with a protective shield and emergency stop button, ensuring operators can work confidently.

In summary, the Jet Tools JTM-4VS stands out for its combination of robust construction, versatile functionality, and user-friendly technologies. With its powerful motor, variable speed capabilities, and precision features, it is an excellent investment for anyone looking to enhance their machining capabilities in the workshop. Whether it's for industrial applications or intricate projects, the JTM-4VS delivers reliable performance and exceptional results.