JL Audio XD600/6 Power Connections, Many vehicles employ small 10 AWG, Fuse Requirements

Power Connections

Before installing the amplifier, disconnect the negative (ground) wire from the vehicle’s battery. This will prevent accidental damage to the system, the vehicle and your body during installation.

The XD600/6’s “+12 VDC” and “Ground” connections are designed to accept 4 AWG power wire. 4 AWG is the required wire size for this amplifier.

If you are installing the XD600/6 with other amplifiers and wish to use a single main power wire, use 2 AWG or 1/0 AWG main power wire (depending on the overall current demands of all the amplifiers in the system). This 2 AWG or 1/0 AWG power wire should terminate into a fused distribution block mounted as close to the amplifiers as possible (within 12 inches / 30cm of wire length). The fused output of the distribution block will connect to the XD600/6 with 4 AWG power wire. JL Audio ECS

fused distribution blocks are recommended (XD-FDBU-2 and XD-FDBU-4)

Note: Smaller AWG numbers mean bigger wire and vice-versa (1/0 AWG is the largest, 2 AWG is smaller, then 4 AWG, then 8 AWG, etc.).

To connect the power wires to the amplifier, first back out the set screw on the top of the terminal block, using the supplied 2.5 mm hex wrench. Strip 1/2 inch (12 mm) of insulation from the end of each wire and insert the bare wire into the terminal block, seating it firmly so that no bare wire is exposed. While holding the wire in place, tighten the set screw firmly, taking care not to strip the head of the screw.

The ground connection should be made using 4 AWG wire and should be kept as short as possible, while accessing a solid piece of sheet metal in the vehicle. The surface of the sheet metal should be sanded at the contact point to create a clean, metal- to-metal connection between the chassis and the termination of the ground wire. For optimal grounding, we recommend the use of a JL Audio ECS master ground lug (XB-MGLU). Alternatively, a sheet metal screw or bolt can be used with a star washer.

Any wires run through metal barriers (such as firewalls), must be protected with a high quality rubber grommet to prevent damage to the insulation of the wire. Failure to do so may result in a dangerous short circuit.

Many vehicles employ small (10 AWG -

6 AWG) wire to ground the battery to the vehicle chassis and to connect the alternator's positive connection to the battery. To prevent voltage drops, these wires should  be upgraded to 4 AWG when installing amplifier systems with main fuse ratings above 60A.

Fuse Requirements

It is absolutely vital that the main power wire(s) to the amplifier(s) in the system be fused within 18 inches (45 cm) of the positive battery post connection. The fuse value at each power wire should be high enough for all of the equipment being run from that power wire. If only the XD600/6 is being run from that power wire, we recommend a 50A fuse be used.

If fusing the amplifier near its power connections (when more than one amp is being run from the main power wire), use a 50A fuse.

MAXI™ (big plastic-body) fuses are recommended.

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