Kenwood NX-800 service manual

© 2007-12 PRINTED IN JAPAN

B51-8803-00 (S) 343

UHF DIGITAL TRANSCEIVER

NX-800

SERVICE MANUAL

This product uses Lead Free solder.

Panel assy

(A62-1162-03)

Key top

(K29-9401-03)

Metallic cabinet

(A01-2194-11)

Microphone

(T91-0639-35)

GENERAL .................................................................. 2

SYSTEM SET-UP ......................................................4

REALIGNMENT......................................................... 5

INSTALLATION......................................................... 8

DISASSEMBLY FOR REPAIR ................................. 15

CIRCUIT DESCRIPTION ..........................................18

COMPONENTS DESCRIPTION ..............................24

PARTS LIST............................................................. 27

EXPLODED VIEW.................................................... 40

PACKING ................................................................. 41

TROUBLE SHOOTING ............................................42

ADJUSTMENT ........................................................ 44

TERMINAL FUNCTION........................................... 62

PC BOARD

TX-RX UNIT (X57-7390-10) (B/2) .......................71

TX-RX UNIT (X57-7390-10) (A/2)....................... 72

DISPLAY UNIT (X54-3640-10) ............................76

SCHEMATIC DIAGRAM

TX-RX UNIT (X57-7390-10) ................................ 78

DISPLAY UNIT (X54-3640-10) ............................93

INTERCONNECTION DIAGRAM ............................96

BLOCK DIAGRAM................................................... 98

LEVEL DIAGRAM.................................................. 100

SPECIFICATIONS................................. BACK COVER

CONTENTS

Contents

Main UHF DIGITAL TRANSCEIVER NX-800 SERVICE MANUAL CONTENTS Document Copyrights Disclaimer GENERAL PERSONAL SAFETY PRE-INSTALLATION CONSIDERATIONS 1. UNPACKING 2. LICENSING REQUIREMENTS GENERAL SERVICE NOTE SYSTEM SET-UP 1. Modes 2. How to Enter Each Mode 3. Panel Test Mode 4. Panel Tuning Mode Fig. 1 6. Firmware Programming Mode 6-1. Preface 6-2. Connection procedure Note : 6-3. Programming 8. Firmware Version Information NX-800 1. Ignition Sense Cable (KCT-46 : Option) r y Fig. 2-4 2. Horn Alert/P.A. Relay Unit (KAP-2 : Option) q w e Fig. 2-1 Fig. 2-2 Fig. 2-3 3. Fig. 3-2 Install the KRK-10 main panel onto the transceiver w q 4. Voice Guide & Storage Unit (VGS-1 : Option) 4-1. Installing the VGS-1 unit in the transceiver Fig. 5-3 KAP-2 Cable (E37-1113-15) 6-pin Connector Fig. 5-2 5. External Speaker (Option) 5-1. KES-3 Connection Procedure 5-2. KES-5 or KES-6 Fig. 5-1 6. GPS Receiver Connection 6-1. Installing the GPS receiver Fig. 6-4 6-2. Fig. 6-5 Installing the GPS receiver together with the VGS-1 r 1. Precautions on Disassembly e r Top packing installation procedure w 2. Precautions on Reassembly Fig. 3 TX-RX PCB (TX-RX unit A/2) Reassembly w q Page 3. Receiver System 3-1. RF circuit Fig. 2 1. Overview Fig. 1 Frequency configuration 3-3. IF circuit 3-4. Audio amplifier circuit Fig. 4 3-5. Squelch Circuit Fig. 3 4. Transmitter System 4-1. Audio Band Circuit 4-2. Base Band Circuit Fig. 5 5. PLL Frequency Synthesizer 5-1. VCTCXO (X1) Fig. 7 5-2. VCO 5-3. PLL IC (IC3) 6. Control Circuit 6-1. CPU 6-2. Memory Circuit 6-3. Display Unit 6-4. Key Detection Circuit 8. Signaling Circuit Fig. 8 8-1. Encode (QT/DQT/DTMF/MSK/2TONE) 8-2. Decode (QT/DQT/DTMF/2TONE/MSK) 9. Compander Circuit TX-RX unit (X57-7390-10) : NX-800 Display unit (X54-3640-10) Page Page CAPACITORS CC 45 TH 1H J220 12346 5 1 C RESISTORS NX-800 NX-800 (Y51-5150-XX) DISPLAY UNIT (X54-3640-10) DISPLAY UNIT (X54-3640-10) TX-RX UNIT (X57-7390-11 for service) DISPLAY UNIT (X54-3640-10) Page Page Page Page Page Page Page Page Page TX-RX UNIT (X57-7390-11) EXPLODED VIEW PACKING CD Parts with the exploded numbers larger than 700 are not supplied. 1 2 TROUBLE SHOOTING Fault diagnosis of the BGA (Ball Grid Array) IC TROUBLE SHOOTING Controls KMC-36 Temperature [PTT] Panel Test Mode Panel Tuning Mode Preparations for tuning the transceiver Transceiver tuning (To enter tuning mode) LCD display in panel tuning mode An CNTR 256 5 reference level adjustments frequency Key operation Adjustment item and Display Page Panel tuning mode flow chart Test Equipment Required for Alignment MIC connector (Front panel view) Test cable for microphone input (E30-3360-08) Tuning cable (E30-3383-05) Radio Check Section Common Section Transmitter Section Page Page Page Page Receiver Section Mode, Signaling, Necessary adjustment and order Page Page Page Page Display unit (X54-3640-10) TX-RX unit (X57-7390-10) (A/2) TX-RX unit (X57-7390-10) (B/2) Solder Land Page Page CN595 26-pin connector specification Page D-sub 25-pin connector specification Page PC BOARD NX-800 TX-RX UNIT (X57-7390-10) (B/2) Component side view (J79-0130-19 B/2) TX-RX UNIT (X57-7390-10) (B/2) Foil side view (J79-0130-19 B/2) JIHGFEDCBA JKLMNOPQRS TX-RX UNIT (X57-7390-10) (A/2) Page JKLMNOPQRS JIHGFEDCBA DISPLAY UNIT (X54-3640-10) Foil side view (J79-0157-19) TX-RX UNIT (X57-7390-10) ABCDE 1 2 X57-739 1/16 3 4 FGHIJ X57-739 2/16 NX-800 X57-739 3/16 KLMNO X57-739 4/16 PQRST X57-739 5/16 UVWXY X57-739 6/16 ZAA AB AC AD X57-739 7/16 AE AF AG AH AI X57-739 8/16 AJ AK AL AM AN X57-739 9/16 AO AP AQ AR AS X57-739 10/16 AT AU AV AW AX X57-739 11/16 AY AZ BA BB BC X57-739 12/16 BD BE BF BG BH X57-739 13/16 BI BJ BK BL BM TX-RX UNIT (X57-7390-10) X57-739 14/16 BN BO BP BQ BR C611 GND1 GND2 OUT BS BT BU BV BW TX-RX UNIT (X57-7390-10) DISPLAY UNIT (X54-3640-10) X57-739 16/16, X54-364 1/3 BX BY BZ CA CB Note : The components marked with a dot () are parts of layer 1. X54-364 2/3 CC CD CE CF CG DISPLAY UNIT (X54-3640-10) LCD CLCKCJCICH 1 Note : The components marked with a dot () are parts of layer 1. DISPLAY UNIT (X54-3640-10) 2 3 4 INTERCONNECTION DIAGRAM CN901 LCD X54-364*-** DISPLAY UNIT CN905 INTERCONNECTION DIAGRAM RA30H4452M123 X57-739*-** CN549 B/2 Page BLOCK DIAGRAM Ripple TEMP MCF LNA LEVEL DIAGRAM Receiver Section Transmitter Section LEVEL DIAGRAM 4 SPECIFICATIONS GENERAL RECEIVER TRANSMITTER PC BOARD NX-800 TX-RX UNIT (X57-7390-10) (B/2) Component side view (J79-0130-19 B/2) TX-RX UNIT (X57-7390-10) (B/2) Foil side view (J79-0130-19 B/2) JKLMNOPQRSIHGFEDCBA 72 73 JKLMNOPQRSIHGFEDCBA 74 75 76 77 Note : The components marked with a dot () are parts of layer 1. TX-RX UNIT (X57-7390-10) DISPLAY UNIT (X54-3640-10) TX-RX UNIT (X57-7390-10) D-SUB25 INTERCONNECTION DIAGRAMINTERCONNECTION DIAGRAM RA30H4452M123 LCD CN549 LA4425A BLOCK DIAGRAMBLOCK DIAGRAM Ripple TEMP SW CD IC510 LEVEL DIAGRAMLEVEL DIAGRAM 4