Kenwood TK-7180 GENERAL / SYSTEM SET-UP

TK-7180

3

SERVICE

This radio is designed for easy servicing. Refer to the

schematic diagrams, printed circuit board views, and align-

ment procedures contained in this manual.

NOTE

•If you do not intend to use the speaker 3.5-mm jack and

the D-sub 25-pin connector, fit the supplied speaker-jack

cap and D-sub cap to stop dust and sand from getting in.

•If the transceiver is turned ON or OFF when the power-on/

off status message is enabled, the transceiver sends the

status.

GENERAL / SYSTEM SET-UP

Speaker

jack cap

D-sub

cap

Power input

connector

Ignition

sense cable

Antenna

connector

Merchandise received

License and frequency allocated by FCC

Choose the type of transceiver

Transceiver programming

See page 4.

A personal computer (IBM PC or compatible), programming

interface (KPG-46), and programming software (KPG-89D)

are required for programming.

Frequency range RF power Type

136~174MHz 30W K

Are you using

the remote kit?

Are you using

the ignition sense cable?

Are you using

the radio interface cable?

Are you using

the public address?

Are you using

the voice guide & storage

unit?

KRK-10

KCT-46

KCT-40

KCT-36 Extension cable

KGP-2A

Modem GPS receiver

or

KGP-2B

Modem GPS controller

or KDS-100

Mobile data terminal

KAP-2

VGS-1

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

Supplied microphone

Delivery

Are you using

the external speaker?

Are you using

the keypad microphone?

KES-3 or KES-5 External speaker

KMC-32 or KMC-36

YES

NO

YES

NO

Desk top microphone KMC-9C

See page 9.

See page 7.

See page 7.

See page 8.

See page 10.

(Option)

(Option)

(Option)

(Option)

(Option)

(Option)

(Option)

(Option)

(Option)

(Option)

SYSTEM SET-UP

Contents

Main VHF FM TRANSCEIVER TK-7180 SERVICE MANUAL CONTENTS GENERAL INTRODUCTION SCOPE OF THIS MANUAL ORDERING REPLACEMENT PARTS PERSONAL SAFETY GENERAL / SYSTEM SET-UP Speaker jack cap SYSTEM SET-UP D-sub cap Power input connector 1. Modes 2. How to Enter Each Mode Fig. 1 3. Panel Test Mode Setting method refer to ADJUSTMENT. 6. Firmware Programming Mode 6-1. Preface 6-2. Connection procedure Note : 6-3. Programming 8. Firmware Version Information 9. Clock Adjustment Mode Fig. 2 9-1. Flow chart of operation TK-7180 2. Radio Interface Cable (KCT-40 : Option) w 2-1. Connecting the KCT-40 cable to the transceiver q e TK-7180 3. Horn Alert/P.A. Relay Unit (KAP-2 : Option) Install the KRK-10 rear panel onto the front panel Fig. 4-2 4. Control Head Remote Kit (KRK-10 : Option) e w q 4-1. Installing the KRK-10 kit to the transceiver 5. Voice Guide & Storage Unit (VGS-1 : Option) 5-1. Installing the VGS-1 unit in the transceiver q w Connect the KRK-10 main panel to the rear panel with the cable 8. GPS Receiver Connection 8-1. Installing the GPS receiver Fig. 8-1 Fig. 7-1 7. ANI Board Connection 8-2. Installing the GPS receiver together with the VGS-1 Fig. 8-5 q Fig. 8-3 1. Precautions on Disassembly r e 2. Precautions on Reassembly r e 1. Outline 2. Receiver Circuit Fig. 1 Receiver circuit 2-1. Front-end Circuit 2-2. First Mixer 3. Transmitter Circuit Fig. 3 Drive and Final power amplifier and automatic power control circuit 3-1. Microphone Circuit 3-2. Modulation Level Adjustment Circuit 3-3. Driver and Final Power Amplifier Circuit TK-7180 4. Frequency Synthesizer Unit Fig. 5 Control circuit block diagram Fig. 4 PLL block diagram 4-1. Frequency Synthesizer 6. Power Supply Circuit 7. Display Circuit Fig. 7 Display circuit Fig. 6 Power supply circuit SEMICONDUCTOR DATA Microprocesser : 30625MGP-169GP (TX-RX unit IC404) Shift Register : BU4094BCFV (TX-RX unit IC403) SEMICONDUCTOR DATA Microprocesser : 30302M8-8Z7GP (Display unit IC902) COMPONENTS DESCRIPTION Display unit (X54-3480-10) TX-RX unit (X57-6980-10) COMPONENTS DESCRIPTION TK-7180 DISPLAY UNIT (X54-3480-10) TX-RX UNIT (X57-6980-10) Page Page Page Page Page Page Page EXPLODED VIEW PACKING Parts with the exploded numbers larger than 700 are not supplied. Controls Panel Test Mode LCD display in panel test mode This transceiver has a test mode. Test mode operation features Panel Tuning Mode Preparations for tuning the transceiver Transceiver tuning (To place transceiver in tuning mode) LCD display in panel tuning mode nBAL 256 Flow chart Note : The Wide 4k can not use, please skip it. High High 3 reference level adjustments Test Equipment Required for Alignment MIC connector (Front panel view) KENWOOD part : W05-1127-00 Test cable for microphone input (E30-3360-08) Tuning cable (E30-3383-05) Common Section Transmitter Section (K market model skips adjustment of Wide 4k) Page Page Page Receiver Section (K market model skips adjustment of Wide 4k) Page Adjustment Points Display unit (X54-3480-10) TX-RX unit (X57-6980-10) (A/3) TX-RX unit (X57-6980-10) (B/3) Page Solder Land TK-7180 DISPLAY UNIT (X54-3480-10) Component side view (J72-0932-09) DISPLAY UNIT (X54-3480-10) Foil side view (J72-0932-09) DISPLAY UNIT (X54-3480-10) Component side view (J72-0932-09) DISPLAY UNIT (X54-3480-10) Foil side view (J72-0932-09) TK-7180 TK-7180 TX-RX UNIT (X57-6980-10) (A/3) Component side view (J72-0930-19 A/3) TX-RX UNIT (X57-6980-10) (C/3) Component side view (J72-0930-19 C/3) TX-RX UNIT (X57-6980-10) (C/3) Foil side view (J72-0930-19 C/3) TX-RX UNIT (X57-6980-10) (A/3) Foil side view (J72-0930-19 A/3) J72-0930-19 B/3 TK-7180 Component side view (J72-0930-19 B/3) JKLMNOPQRSIHGFEDCBA J72-0930-19 B/3 TK-7180 Component side view (J72-0930-19 B/3) TX-RX UNIT (X57-6980-10) (B/3) Component side view (J72-0930-19 B/3) Component side Foil side Layer 1 Layer 2 Layer 3 Layer 4 TK-7180 Foil side view (J72-0930-19 B/3) JKLMNOPQRS Foil side view (J72-0930-19 B/3) Ref. No. 930-19 B/3 0 Component side Foil side TK-7180 Foil side view (J72-0930-19 B/3) TX-RX UNIT (X57-6980-10) (B/3) Foil side view (J72-0930-19 B/3) Component side Foil side Layer 1 Layer 2 Layer 3 Layer 4 ABCDE X54-348 1/2 59 JIHGF Note : The components marked with a dot () are parts of layer 1. TO TX-RX UNIT (B/3) CN429 X54-348 2/2 TO TX-RX UNIT (B/3) CN429 ABCDE X57-698 1/9 TX-RX UNIT (X57-6980-10) (B/3) TO DISPLAY UNIT CN902 JIHGF X57-698 2/9 KLMNO X57-698 3/9 TSRQP X57-698 4/9 UVWXY X57-698 5/9 TX-RX UNIT (X57-6980-10)(C/3) ADACABAAZ TX-RX UNIT (X57-6980-10) (B/3) X57-698 6/9 AE AF AG AH AI X57-698 7/9 SCHEMATIC DIAGRAM TK-7180 ANAMALAKAJ X57-698 8/9 68 1 Note : The components marked with a dot () are parts of layer 1. 2 3 TX-RX UNIT (X57-6980-10)(A/3) TX-RX UNIT (X57-6980-10) (B/3) TO DISPLAY UNIT CN902 TX-RX UNIT (X57-6980-10)(C/3) INTERCONNECTION DIAGRAM 69 CN701 IC1 IC417 TK- 7 1 80 BLOCK DIAGRAM TK-7180 LEVEL DIAGRAM Receiver Section Transmitter Section LEVEL DIAGRAM 74 External View KRK-10 Parts List INTERFACE UNIT (X46-3310-20) Components Description TK-7180 Exploded View and Packing PC Board J72-0934-09 B/2 J72-0934-09 A/2 Component side Foil side Layer 1 Layer 2 Component side Foil side Schematic Diagram INTERFACE UNIT (X46-3310-20) (B/2) Display Side INTERFACE UNIT (X46-3310-20) (A/2) Radio Side Terminal Function OPTIONAL ACCESSORIES SPECIFICATIONS KENWOOD CORPORATION GENERAL RECEIVER (Measurements made per EIA/TIA-603) TRANSMITTER (Measurements made per EIA/TIA-603)