Kenwood TK-8180 INTERCONNECTION DIAGRAM

TK-8180

69

CN429

(DM)

GND

RXD

TXD

NC

5C

SHIFT/MODEL

(CLK)

(LCDDO)

(LCDDI)

(LCDRST)

RST2

PSENS

GND

ME

MIC

GND

GND

PSW

NC

SB

SB

8C

GND

SPO

SPO

SPO

SPO

SPO

SPO

CN701

AUXIO6

AUXIO7

AUXIO1

AUXIO2

RXD2

AUXIO3

TXD2

AUXIO4

AUXIO8

AUXIO5

AUXIO9

AUXO1

TXD1

AUXO2

RXD1

GND

ME

MI2

DEO

GND

5C

DI

AFO

SB

SB

SB

SB

SB

SB

NC

CN902

GND

GND

RXD

TXD

5C

NC

SHIFT/MODEL

NC

GND

GND

GND

RST2

PSENS

GND

ME

MIC

GND

GND

PSW

NC

SB

SB

8C

GND

SPO

SPO

SPO

SPO

SPO

SPO

CN427

AUXIO6

AUXIO7

AUXIO1

AUXIO2

RXD2

AUXIO3

TXD2

AUXIO4

AUXIO8

AUXIO5

AUXIO9

AUXO1

TXD1

AUXO2

RXD1

GND

ME

MI2

DEO

GND

5C

DI

AFO

SB

SB

SB

SB

SB

SB

NC

LCD

B38-0888-05

DISPLAY UNIT

(X54-3480-10)

ANT

26 PIN BOARD TO BOARD CONNECTOR

DGND

CN403

OPT6

OPT2

AO

1

TXD1

AGND

OPT3

TXI

TXO

5E

DTI

CLK

OPT4

AUDIH

RXEO

NC

USEL

26

RXD1

AI

8C

STON

RXEI

OPT5

AGND

TCTL

OPT1

INT. SP

J701

SB

SPI

SPO

HOR

GND

PA

CN301 CN302

REF

Fin

CPGND

5C

GND

CP

UL

PLE

DT

PCK

GND

DGND

1

6

1

6

DM

PTT

HK

E

MIC

SB

ME

BLC

8

1

1

30

30

1

1

30

30

1

COM

1~9

SEG

1~75

CN901

J901

CN428

R30

SPO

GND

EXT. SP

NC

SB RXD1

AUXO2 TXD1

AUXO1

AUXI/O9

AFO DI

GND MI2

DEO

GND

AUXI/O5 AUXI/O8

AUXI/O4 TXD2

AUXI/O3

RXD2

AUXI/O2

GND

AUXI/O1

AUXI/O7

ME

AUXI/O6

1

2

2

IGN

1

CN804

GND

1

6

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

AUDIO IC

TA7252AP

IC417

1

7

1

POWER

MODULE

RA30H4452M

IC1

4

–

DC 13.6 V

+

TX-RX UNIT

(X57-6990-10) (B/3)

TX-RX UNIT

(X57-6990-10) (C/3)

TX-RX UNIT

(X57-6990-10) (A/3)

INTERCONNECTION DIAGRAM

Contents

Main UHF FM TRANSCEIVER TK-8180 SERVICE MANUAL CONTENTS GENERAL INTRODUCTION SCOPE OF THIS MANUAL ORDERING REPLACEMENT PARTS PERSONAL SAFETY GENERAL / SYSTEM SET-UP Speaker jack cap SYSTEM SET-UP D-sub cap Power input connector 1. Modes 2. How to Enter Each Mode Fig. 1 3. Panel Test Mode Setting method refer to ADJUSTMENT. 6. Firmware Programming Mode 6-1. Preface 6-2. Connection procedure Note : 6-3. Programming 8. Firmware Version Information 9. Clock Adjustment Mode Fig. 2 9-1. Flow chart of operation 2. Radio Interface Cable (KCT-40 : Option) 2-1. Connecting the KCT-40 cable to the transceiver w q e 2-2. Terminal function TK-8180 3. Horn Alert/P.A. Relay Unit (KAP-2 : Option) Install the KRK-10 rear panel onto the front panel q Fig. 4-2 4. Control Head Remote Kit (KRK-10 : Option) 4-1. Installing the KRK-10 kit to the transceiver Remove the front panel from the transceiver y r t Fig. 4-1 5. Voice Guide & Storage Unit (VGS-1 : Option) 5-1. Installing the VGS-1 unit in the transceiver q w Connect the KRK-10 main panel to the rear panel with the cable 8. GPS Receiver Connection 8-1. Installing the GPS receiver Fig. 8-1 Fig. 7-1 7. ANI Board Connection 8-2. Installing the GPS receiver together with the VGS-1 Fig. 8-5 q Fig. 8-3 1. Precautions on Disassembly r e 2. Precautions on Reassembly Page 1. Outline 2. Receiver Circuit Fig. 1 Receiver circuit 2-1. Front-end Circuit 2-2. First Mixer 3. Transmitter Circuit Fig. 3 Drive and Final power amplifier and automatic power control circuit 3-1. Microphone Circuit 3-2. Modulation Level Adjustment Circuit 3-3. Driver and Final Power Amplifier Circuit TK-8180 4. Frequency Synthesizer Unit Fig. 5 Control circuit block diagram Fig. 4 PLL block diagram 4-1. Frequency Synthesizer 6. Power Supply Circuit 7. Display Circuit Fig. 7 Display circuit Fig. 6 Power supply circuit SEMICONDUCTOR DATA Microprocesser : 30625MGP-169GP (TX-RX unit IC404) Shift Register : BU4094BCFV (TX-RX unit IC403) SEMICONDUCTOR DATA Microprocesser : 30302M8-8Z7GP (Display unit IC902) COMPONENTS DESCRIPTION Display unit (X54-3480-10) TX-RX unit (X57-6990-10) COMPONENTS DESCRIPTION TK-8180 DISPLAY UNIT (X54-3480-10) TX-RX UNIT (X57-6990-10) Page Page Page Page Page Page Page EXPLODED VIEW PACKING Parts with the exploded numbers larger than 700 are not supplied. Controls Panel Test Mode LCD display in panel test mode This transceiver has a test mode. Test mode operation features Panel Tuning Mode Preparations for tuning the transceiver Transceiver tuning (To place transceiver in tuning mode) LCD display in panel tuning mode nBAL 256 Flow chart Note : The Wide 4k can not use, please skip it. High High 3 reference level adjustments Test Equipment Required for Alignment MIC connector (Front panel view) KENWOOD part : W05-1127-00 Test cable for microphone input (E30-3360-08) Tuning cable (E30-3383-05) Common Section Transmitter Section (K market model skips adjustment of Wide 4k) Page Page Page Receiver Section (K market model skips adjustment of Wide 4k) Page Adjustment Points Display unit (X54-3480-10) TX-RX unit (X57-6990-10) (A/3) TX-RX unit (X57-6990-10) (B/3) Page Solder Land TK-8180 DISPLAY UNIT (X54-3480-10) Component side view (J72-0932-09) DISPLAY UNIT (X54-3480-10) Foil side view (J72-0932-09) DISPLAY UNIT (X54-3480-10) Component side view (J72-0932-09) DISPLAY UNIT (X54-3480-10) Foil side view (J72-0932-09) TK-8180 TK-8180 TX-RX UNIT (X57-6990-10) (A/3) Component side view (J72-0931-19 A/3) TX-RX UNIT (X57-6990-10) (C/3) Component side view (J72-0931-19 C/3) TX-RX UNIT (X57-6990-10) (C/3) Foil side view (J72-0931-19 C/3) TX-RX UNIT (X57-6990-10) (A/3) Foil side view (J72-0931-19 A/3) J72-0931-19 B/3 TK-8180 Component side view (J72-0931-19 B/3) JKLMNOPQRSIHGFEDCBA J72-0931-19 B/3 TK-8180 Component side view (J72-0931-19 B/3) TX-RX UNIT (X57-6990-10) (B/3) Component side view (J72-0931-19 B/3) Component side Foil side Layer 1 Layer 2 Layer 3 Layer 4 TK-8180 Foil side view (J72-0931-19 B/3) JKLMNOPQRS Foil side view (J72-0931-19 B/3) Ref. No. D404 931-19 B/3 0 TK-8180 Foil side view (J72-0931-19 B/3) TX-RX UNIT (X57-6990-10) (B/3) Foil side view (J72-0931-19 B/3) Component side Foil side Layer 1 Layer 2 Layer 3 Layer 4 ABCDE X54-348 1/2 59 JIHGF Note : The components marked with a dot () are parts of layer 1. TO TX-RX UNIT (B/3) CN429 X54-348 2/2 TO TX-RX UNIT (B/3) CN429 ABCDE X57-699 1/9 TX-RX UNIT (X57-6990-10)(B/3) TO DISPLAY UNIT CN902 JIHGF X57-699 2/9 KLMNO X57-699 3/9 TSRQP X57-699 4/9 UVWXY X57-699 5/9 TX-RX UNIT (X57-6990-10)(C/3) ADACABAAZ TX-RX UNIT (X57-6990-10) (B/3) X57-699 6/9 AE AF AG AH AI X57-699 7/9 ANAMALAKAJ X57-699 8/9 68 1 2 3 4 TX-RX UNIT (X57-6990-10)(C/3) TX-RX UNIT (X57-6990-10)(B/3) TO DISPLAY UNIT CN902 TX-RX UNIT (X57-6990-10)(A/3) INTERCONNECTION DIAGRAM 69 CN701 IC1 IC417 TK-8 180 BLOCK DIAGRAM TK-8180 LEVEL DIAGRAM Receiver Section Transmitter Section LEVEL DIAGRAM 74 External View KRK-10 Parts List INTERFACE UNIT (X46-3310-20) Components Description TK-8180 Exploded View and Packing TK-8180 PC Board J72-0934-09 B/2 J72-0934-09 A/2 Component side Foil side Layer 1 Layer 2 Schematic Diagram INTERFACE UNIT (X46-3310-20) (B/2) Display Side INTERFACE UNIT (X46-3310-20) (A/2) Radio Side Terminal Function OPTIONAL ACCESSORIES SPECIFICATIONS KENWOOD CORPORATION GENERAL RECEIVER (Measurements made per EIA/TIA-603) TRANSMITTER (Measurements made per EIA/TIA-603)