Top Grille Panel – Routing Requirements

Top and bottom edges of the top panel should be edge routed ¹⁄₂" (1.3 cm) and ³⁄₈" (9.5 mm), respectively. Both ends should be edge-routed ⁷⁄₈" (2.2 cm) as shown.

¹⁄₄"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

¹⁄₄"

(6.35 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(6.35 mm)

 

 

 

 

 

 

 

 

 

 

max.

 

 

 

 

Top

Top

 

 

 

 

 

 

 

max.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grille

Grille

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

⁷⁄₈"

 

 

 

 

⁷⁄₈"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2.2 cm)

 

(2.2 cm)

NOTE: When creating a panel with face detail, the offsets will be hidden and must be accounted for in order to center the detail in the top grille.

 

 

 

 

 

 

¹⁄₄"

 

 

 

 

 

 

 

 

 

 

 

 

(6.35 mm) max.

¹⁄₂"

 

 

 

Top

 

 

 

(1.3 cm)

 

 

 

 

 

 

min.

 

 

 

 

 

 

Center face

Door Panel - Side View

¹⁄₄"

(6.35 mm) max.

¹⁄₂" (1.3 cm) min.

Panel

Overlay SeriesCustom Panels

Custom overlay panels allow you to blend the exterior of your refrigerator into the overall kitchen décor and to use custom handles for additional design flexibility.

The custom panels must have backer panels attached in order to mount them to the refrigerator. It is most common to work with three panels, as shown in the following graphic: a decorative overlay panel, a ¹/" (3.18 mm) spacer panel or spacer strips and a ¹/" (6.35 mm) backer panel.

detail between offsets

³⁄₈"

(9.5 mm)

 

 

 

 

 

 

min.

 

 

 

Bottom

 

 

 

 

 

 

 

 

 

 

¹⁄₄"

 

 

 

 

 

 

 

 

 

 

 

 

(6.35 mm) max.

 

 

 

 

 

 

Door Panel – Routing Requirements

Overlay Panel

Spacer Panel

 

 

 

 

Backer Panel

5/8" to 3/4"

 

1/4"

(15.88 to

 

1/8"

(6.35 mm)

19.05 mm)

(3.18 mm)

 

 

 

Spacer Panel

1/8"

(3.18mm)

1" minimum

(2.54 mm)

Door/Grille Trim

Offset Dimension

If an extended handle kit is used, then routing the handle side of the door and drawer panels is not required. See “Classic, Architect®, and Overlay Series Factory Panels and Kits” for more information on ordering extended handles.

If the standard handle is used, rout the entire handle side 3¹⁄₄" (8.25 cm) to allow for finger clearance. Then rout the other side 1" (2.54 cm).

Standard Handle – Top View

In some cases, your cabinet manufacturer may choose to work with one panel routed for the different dimensions. Follow these panel dimension and placement instructions to be sure that the custom overlay panels will fit properly.

IMPORTANT:

The weight of the refrigerator door overlay panel cannot

 

exceed 50 lbs (23 kg).

The weight of the freezer drawer overlay panel cannot exceed

 

30 lbs (13.5 kg).

The weight of the top grille overlay panel cannot exceed

Handle

3¹⁄₄"

(8.25 cm) min.

¹⁄₄" (6.35 mm) max.

2" (5 cm)

min.

Hinge Side

Door

Door

Panel

Panel

1"

(2.54 cm)

10 lbs (4.5 kg).

To minimize panel weight, you may use 2" (5.08 cm) spacer strips around the perimeter in place of full-sheet solid spacer panels. The spacer strips must be set in at least 1" (2.54 cm) from the top, bottom and side edges of the backer panel. If you use spacer strips, it is also recommended that you use two 2"

(5.08 cm) strips horizontally centered for added support.

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KitchenAid 2307890A Overlay SeriesCustom Panels, Top Grille Panel Routing Requirements, Door Panel Routing Requirements