KTM 400/620 dealer, KTM, KTM, rider, AFTER EACH RIDE OR RACE, VE RACING, THE 5000 KM (3000 MILES) SERVICE NEEDS TO BE CARRIED OUT

PERIODIC MAINTENANCE SCHEDULE		KTM			KTM
		rider			dealer
	2.99	starteachbefore	washingafter	afterservice,1st miles)(600km1000 hours10or	km2500after miles)(1500 hours25or	km5000after	ormiles)(3000 yearaonce	yearaonceleastat
	620 SX
	400/540 SXC
	400/620 SC
IF THE MOTORCYCLE IS USED PRIMARILI FOR OFF ROAD RIDING OR COMPETITI-
VE RACING, THE 5000 KM (3000 MILES) SERVICE NEEDS TO BE CARRIED OUT
AFTER EACH RIDE OR RACE
Check engine oil level		
Change engine oil								
Clean oil screen and magnet of the drain plugs whenever you exchange the engine oil				
Change oil filter unit								
Change microfilter								
Check oil lines for leakage and proper instalment							
Check valve clearance							
Clean spark plug and adjust electrode gap							
Change spark plug after 10 000 kilometers (6 200 miles)
Check valve clearance							
Drain and clean carburator float bowl								
Adjust idling							
Check breather hoses of engine gase and gas tank for correct position without buckles							
Clean air filter and air filter box								
Check sprockets, chain guides and chain for wear							
Clean and lube chain							
Check chain tension							
Check cooling liquid level							
Check quality of antifreeze								
Check cooling system for leaks							
Check exhaust system for leakage								
Change exhaust muffler packing (aluminium-muffler)							
Check exhaust brackets							
Disassemble and clean spark arrestor discs (USA models)
Check brake fluid level front and rear							
Change brake fluid								
Check brake pad thickness							
Check brake discs							
Check condition and correct instalment of brake hoses							
Check freeplay and easy operation of hand brake lever and foot brake lever							
Check adjustment and function of fork							
Check fork for leaks							
Loosen breather screws at fork legs (overpressure)							
Change fork oil								
Perform a full maintenance job for the telescopic fork								
Clean dust scrabber on forks								
Check steering head bearing clearance / adjust							
Clean and grease steering head bearings and its seals								
Check adjustment and funktion of shock absorber							
Check O-ring of the shock absorber for wear								
Servicing the shock absorber								
Grease lubricating nipple of the Pro Lever suspension system							
Disassemble the Pro Lever suspension system and perform a full maintenance job on it								
Servicing swingarm pivots								
Check tightness of spokes and rim join							
Check wheel bearings for clearance							
Check tire condition and air pressure							
Check cables for damage and easy working							
Lube and adjust cables							
Check the electrical system							
Check adjustment of head light							
Spray ignition lock, emergency OFF switch, short circuit button, and light switch with contact spray							
Check all screws, nuts and hose clamps for proper tightness							
Grease or lube all pivot points and sliding components							

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