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OPERATION

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SAFETY PRECAUTIONS

WARNING

Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.

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ELECTRIC SHOCK can kill.

• Do not touch electrically live parts or electrode with skin or wet clothing.

•Insulate yourself from work and ground

•Always wear dry insulating gloves.

•Always operate the welder with the hinged door closed and the side panels in place.

•Read carefully the Safety Precautions page before operating this machine. Always follow these and any other safety procedures included in this manual and in the Engine Instruction Manual.

GENERAL DESCRIPTION

The VANTAGE® 500 is a diesel engine powered DC multi-process welding power source and AC power generator. The engine drives a generator that supplies three phase power for the DC welding circuit, single phase and Three Phase power for the AC auxiliary outlets. The DC welding control system uses state of the art Chopper Technology CT R for superior welding performance.

The VANTAGE® 500 is fitted with a selectable VRD(Voltage Reduction Device). The VRD operates in the CC-Stick mode reducing the OCV to <13 volts, increasing operator safety when welding is performed in environments with increased hazard of electric shock such as wet areas and hot, humid sweaty con- ditions.

FOR AUXILIARY POWER:

Start the engine and set the IDLER control switch to the desired operating mode. Full power is available regardless of the welding control settings providing no welding current is being drawn.

ENGINE OPERATION

Before Starting the Engine:

•Be sure the machine is on a level surface.

•Open side engine door and remove the engine oil dipstick and wipe it with a clean cloth. Reinsert the dipstick and check the level on the dipstick.

•Add oil (if necessary) to bring the level up to the full mark. Do not overfill. Close engine door.

•Check radiator for proper coolant level. (Fill if nec- essary).

•See Engine Owner’s Manual for specific oil and coolant recommendations.

WARNING

ADD FUEL

• Stop engine while fueling.

• Do not smoke when fueling.

•Keep sparks and flame away from tank.

•Do not leave unattended while fueling.

DIESEL FUEL • Wipe up spilled fuel and allow

can cause fire. fumes to clear before starting engine.

•Do not overfill tank, fuel expansion may cause over-

flow.

Diesel Fuel Only-Low Sulphur Fuel or Ultra Low Sulphur in USA and Canada.

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•Remove the fuel tank cap.

•Fill the tank. DO NOT FILL THE TANK TO THE POINT OF OVERFLOW.

•Replace the fuel cap and tighten securely.

•See Engine Owner’s Manual for specific fuel recom- mendations.

BREAK-IN PERIOD

The engine will use a small amount of oil during its “break-in” period. The break-in period is about 50 run- ning hours.Check the oil every four hours during break-in.

Change the oil after the first 50 hours of operation and every 200 hours thereafter. Change the oil filter at each oil change.

CAUTION

During break-in, subject the Welder to moderate loads. Avoid long periods running at idle. Before stopping the engine, remove all loads and allow the engine to cool several minutes.

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VANTAGE® 500

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Lincoln Electric 500 manual Operation, General Description
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500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.
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