B-2

OPERATION

B-2

 

FIGURE B.1

 

 

 

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WELDING CONTROLS (Figure B.1)

1.OUTPUT CONTROL- The OUTPUT dial is used to preset the output voltage or current as dis- played on the digital meters for the five welding modes. When in the CC-STICK, ARC GOUGING or CV-WIRE modes and when a remote control is con- nected to the 6-Pin or 14-Pin Connector, the auto- sensing circuit automatically switches the OUTPUT CONTROL from control at the welder to the remote control.

When in the DOWNHILL PIPE mode and when a remote control is connected to the 6-Pin or 14-Pin connector, the output control is used to set the max- imum current range of the remote.

EXAMPLE: When the OUTPUT CONTROL on the welder is set to 200 amps the current range on the

remote control will be 40-200 amps, rather than the full 40-300 amps. Any current range that is less than the full range provides finer current resolution for more fine tuning of the output.

In the CV-WIRE mode, if the feeder being used has a voltage control when the wire feeder control cable is connected to the 14-Pin Connector, the auto- sensing circuit automatically makes OUTPUT CON- TROL inactive and the wire feeder voltage control active. Otherwise, the OUTPUT CONTROL is used to preset the voltage

When in the TOUCH START TIG mode and when an Amptrol is connected to the 6-Pin Connector, the OUTPUT dial is used to set the maximum current range of the CURRENT CONTROL of the Amptrol.

2. DIGITAL OUTPUT METERS-The digital meters allow the output voltage (CV-WIRE mode) or current (CC-STICK, DOWNHILL PIPE, ARC GOUGING and TIG modes) to be set prior to weld- ing using the OUTPUT control dial. During welding, the meter display the actual output voltage (VOLTS) and current (AMPS). A memory feature holds the display of both meters on for seven sec- onds after welding is stopped. This allows the oper- ator to read the actual current and voltage just prior to when welding was ceased.

While the display is being held the left-most deci- mal point in each display will be flashing. The accuracy of the meters is +/- 3%.

3. WELD MODE SELECTOR SWITCH-

(Provides five selectable welding modes)

CV-WIRE

ARC GOUGING

DOWNHILL PIPE CC-STICK TOUCH START TIG

VANTAGE® 500

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Image 20
Lincoln Electric 500 manual Figure B.1, Weld Mode Selector Switch
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500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.
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