Lincoln Electric IM10059 manual TIG Welding Problems

Models: IM10059

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E-5

 

TROUBLESHOOTING

E-5

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

TIG WELDING PROBLEMS

Black areas along weld bead.

1.

Clean any oily or organic conta-

 

 

mination from the work piece.

 

2.

Tungsten electrode may be cont-

 

 

aminated. Replace or sharpen.

 

3.

Check for contaminated gas or

 

 

leaks in the gas line, torch, or

 

 

connections

 

4.

Gas shielding may be insuffi-

 

 

cient. Increase gas flow; reduce

 

 

tungsten stickout beyond gas

 

 

cup.

 

 

 

Weak high frequency - machine has

1.

Check for poor connections in

normal welding output.

 

the welding circuit.

 

 

 

2.

Gas shielding may be insuffi-

 

 

cient. Increase gas flow; reduce

 

 

tungsten stickout beyond gas

 

 

cup.

 

3.

Check for work and electrode

 

 

cables in poor condition allowing

 

 

high frequency to “Leak Off”.

 

4.

Keep cables as short as possible.

 

5.

Check Spark Gap operation and

 

 

setting (0.015”)

 

 

 

High frequency “spark” is present at

1.

The tungsten electrode may be

tungsten electrode, but operator is

 

contaminated. Replace or sharp-

 

en.

unable to establish a welding arc.

 

 

 

Machine has normal open circuit

2.

The current control may be set

voltage (refer to Technical

 

too low.

Specifications in the Installation

3.

The tungsten electrode may be

Chapter).

 

too large for the process.

 

4.

If a helium blend is used as a

 

 

shielding gas, then reduce the

 

 

percentage of helium.

 

 

 

Contact your Local Lincoln Authorized Field Service Facility for technical

troubleshooting assistance.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local

Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SQUARE WAVE™ TIG 175

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Lincoln Electric IM10059 manual TIG Welding Problems

IM10059 specifications

Lincoln Electric’s IM10059 is a multifunctional welding machine that brings together cutting-edge technology and user-friendly features, making it a top choice for professionals and enthusiasts alike. This unit is particularly known for its versatility, capable of handling various welding processes, such as MIG, TIG, and Stick welding, making it suitable for a wide range of applications from automotive repair to heavy fabrication.

One of the standout features of the IM10059 is its robust arc performance, which is backed by Lincoln Electric's decades of expertise in welding technology. The machine is designed to deliver a stable, high-quality arc with minimal spatter, ensuring clean, precise welds every time. This performance is crucial for industries where quality and efficiency cannot be compromised.

The IM10059 also incorporates advanced inverter technology, which enhances its efficiency and reduces energy consumption compared to traditional welding machines. This inverter design allows for a lighter, more portable unit without sacrificing power or performance. Users find that they can easily transport this machine to job sites or move it around the workshop without the hassle of heavy equipment.

In terms of usability, Lincoln Electric has equipped the IM10059 with an intuitive interface. The user-friendly controls allow welders to easily adjust settings such as voltage and wire feed speed, ensuring that even those new to welding can achieve professional results. The machine also includes advanced features such as automatic thermal protection, which prevents overheating and prolongs the lifespan of the unit.

Another notable characteristic of the IM10059 is its compatibility with a variety of wire and electrode types, adding to its versatility. This feature means that users can switch between welding tasks without needing additional equipment, streamlining the workflow.

Safety is also a priority, and Lincoln Electric has integrated several protective features in the IM10059. These include a built-in gas solenoid valve, safety shut-off mechanisms, and compliance with industry standards, ensuring that users can operate the machine with peace of mind.

Overall, the Lincoln Electric IM10059 stands out in the market for its combination of innovative technology, user-centric design, and robust performance characteristics. Whether for professional fabrication or home improvement projects, this welding machine is an excellent investment for anyone looking to elevate their welding capabilities. Its blend of portability, efficiency, and ease of use makes it a reliable choice in the demanding landscape of welding applications.