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Lincoln Electric IM10059 manual Safety Precautions, Routine and Periodic Maintenance

Models: IM10059

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MAINTENANCE

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SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

•Only qualified personnel should perform this maintenance.

•Turn the input power OFF at the disconnect switch or fuse box before working on this equipment.

•Do not touch electrically hot parts.

WARNING

To avoid receiving a high frequency shock, keep the TIG torch and cables in good condition.

ROUTINE AND PERIODIC MAINTENANCE

1.Disconnect power supply lines to machine before performing periodic maintenance.

2.Periodically clean the inside of the machine with a low pressure air system. Be sure to clean the following components thoroughly.

•Main Transformer

•Electrode/Gas Output Receptacle

•Polarity Switch

•Rectifier Assembly

•Arc Starter/Spark Gap Assembly

•PC Boards

•Fan Blades

3.Inspect welder output and control cables for fraying, cuts, and bare spots.

4.Keep TIG torch and cables in good condition.

5.Clean air louvers to ensure proper air flow and cooling.

6.The fan motor has sealed ball bearings which require no maintenance.

7.SPARK GAP ADJUSTMENT

The spark gap is set at the factory to a gap of 0.015 inches (0.4mm) See Figure C.1. This setting is adequate for most applications. Where less high frequency is desired, the setting can be reduced to 0.008 inches (0.2mm).

WARNING

Use extreme caution when working with circuit of the high frequency. The high voltages developed can be lethal. Turn the input power off using the disconnect switch or fuse box before working inside machine. This is particularly important when working on the secondary circuit of the high volt- age transformer (T3) because the output voltage is dangerously high.

Refer to figure C.1. Note in highly dirty environments where there is an abundance of conductive contaminants, use a low pressure air stream or a firm piece of paper to clean the spark gap. Do not disturb the factory setting.

To check the spark gap:

-Turn off input power as specified above.

-Remove the wraparound from the machine, the spark gap is located on the lower right side.

-Check the spark gap with a feeler gauge.

If adjustment is needed:

-Adjust the gap by loosening the allen head screw in one of the aluminum blocks, and tighten the screw in the new position.

If the gap is correct:

- Replace the wraparound.

8.Inspect gas hose and inlet fitting for cracks or leaks.

9.Replace any unreadable labels or decals.

10.Verify that the machine and welding circuit is properly grounded.

FIGURE C.1 SPARK GAP

.015 Spark Gap

RIGHT SIDE OF MACHINE

FAN MOTOR OR FAN BLADE REPLACEMENT

When installing a new fan blade or fan motor be sure

to maintain proper shaft spacing per Figure C.2 below.

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Figure C.2

SQUARE WAVE™ TIG 175

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Lincoln Electric IM10059 Safety Precautions, Routine and Periodic Maintenance, FAN Motor or FAN Blade Replacement
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IM10059 specifications

Lincoln Electric’s IM10059 is a multifunctional welding machine that brings together cutting-edge technology and user-friendly features, making it a top choice for professionals and enthusiasts alike. This unit is particularly known for its versatility, capable of handling various welding processes, such as MIG, TIG, and Stick welding, making it suitable for a wide range of applications from automotive repair to heavy fabrication.

One of the standout features of the IM10059 is its robust arc performance, which is backed by Lincoln Electric's decades of expertise in welding technology. The machine is designed to deliver a stable, high-quality arc with minimal spatter, ensuring clean, precise welds every time. This performance is crucial for industries where quality and efficiency cannot be compromised.

The IM10059 also incorporates advanced inverter technology, which enhances its efficiency and reduces energy consumption compared to traditional welding machines. This inverter design allows for a lighter, more portable unit without sacrificing power or performance. Users find that they can easily transport this machine to job sites or move it around the workshop without the hassle of heavy equipment.

In terms of usability, Lincoln Electric has equipped the IM10059 with an intuitive interface. The user-friendly controls allow welders to easily adjust settings such as voltage and wire feed speed, ensuring that even those new to welding can achieve professional results. The machine also includes advanced features such as automatic thermal protection, which prevents overheating and prolongs the lifespan of the unit.

Another notable characteristic of the IM10059 is its compatibility with a variety of wire and electrode types, adding to its versatility. This feature means that users can switch between welding tasks without needing additional equipment, streamlining the workflow.

Safety is also a priority, and Lincoln Electric has integrated several protective features in the IM10059. These include a built-in gas solenoid valve, safety shut-off mechanisms, and compliance with industry standards, ensuring that users can operate the machine with peace of mind.

Overall, the Lincoln Electric IM10059 stands out in the market for its combination of innovative technology, user-centric design, and robust performance characteristics. Whether for professional fabrication or home improvement projects, this welding machine is an excellent investment for anyone looking to elevate their welding capabilities. Its blend of portability, efficiency, and ease of use makes it a reliable choice in the demanding landscape of welding applications.