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D-3

 

MAINTENANCE

D-3

Replace brushes when they wear within 1/4”(3.5mm)

PURGING AIR FROM FUEL SYSTEM

of the pigtail. A complete set of replacement brushes

should be kept on hand. Lincoln

brushes have a

(KUBOTA V2203M ENGINE)

 

curved face to fit the commutator. Have an experi-

 

WARNING

 

enced maintenance man seat these brushes by lightly

 

 

stoning the commutator as the armature rotates at full

Keep fuel clear of open flames or arcs, allow

speed until contact is made across the full face of the

engine to cool before working on the fuel system.

brushes. After stoning, blow out the dust with low pres-

Wipe up any spilled fuel and do not start engine

sure air.

 

 

 

until fumes clear.

 

Arcing or excessive exciter brush wear indicates a pos-

------------------------------------------------------------------------

sible misaligned shaft.

Have an

authorized Field

If the engine is running rough and you suspect air has

Service Shop check and realign the shaft.

been trapped in the fuel system, (e.g. the engine was

allowed to run out of fuel) perform the following steps

IDLER MAINTENANCE

 

 

using qualified personnel:

 

 

 

 

 

 

1. Fully open the air bleeding valve

by turning it

 

CAUTION

 

 

 

 

 

 

counter clockwise, it is located on top of the fuel

Before doing electrical work, disconnect the bat-

 

injection pump next to the oil filler. (see figure D.1)

tery.

 

 

 

 

 

 

------------------------------------------------------------------------

 

 

 

When installing a new battery or using a jumper battery

 

 

Air Bleeding

to start the engine, be sure the battery polarity is con-

 

 

nected properly. The correct polarity is negative

 

 

Valve

ground. Damage to the engine alternator and the

 

 

Engine Control Unit can result from incorrect connec-

 

 

 

tion.

 

 

 

 

 

 

1. Proper operation of the idler requires good ground-

 

 

 

 

ing of the Engine Control Unit, current sensing

 

FIGURE D.1

 

 

printed circuit board and battery.

 

 

2.

 

2. If desired, the welder can be used without automat-

Turn the engine by pressing the start button until

 

ic idling by setting the “Idler” switch to the “High”

 

the engine runs smoothly (this should take approx-

 

position.

 

 

 

3.

imately 10 seconds).

 

NAMEPLATES

 

 

 

Fully close the air bleeding valve by turning it clock-

 

 

 

 

wise.

 

Whenever routine maintenance is performed on this

Contact your Kubota Engine repair facility if problems

machine - or at least yearly - inspect all nameplates

persist.

 

and labels for legibility.

Replace those which are no

 

longer clear. Refer to the parts list for the replacement

 

 

 

item number.

 

 

 

 

 

 

PIPELINER® 200D KUBOTA

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Lincoln Electric 200 service manual Purging AIR from Fuel System, Kubota V2203M Engine, Idler Maintenance, Nameplates