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| TROUBLESHOOTING & REPAIR |
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| Observe Safety Guidelines detailed in the beginning of this manual. |
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| PROBLEMS |
| POSSIBLE AREAS OF | RECOMMENDED |
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| (SYMPTOMS) |
| MISADJUSTMENT(S) | COURSE OF ACTION |
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| OUTPUT PROBLEMS | 1. Check the idler control switch |
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| The engine will NOT go to high | 1. Check welding cables for loose |
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| speed when a load is applied to | or faulty connections. | and associated leads for |
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| the welding output terminals. |
| loose or faulty connections. |
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| The engine does go to high |
| See the Wiring Diagram. |
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| speed when a load is applied to |
| 2. Check the CURRENT |
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| the DC auxiliary power |
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| SENSING PC BOARD. |
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| receptacle. When the engine is |
| Perform the Current Sense |
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| operating in the high RPM |
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| Board Test. Replace if |
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| condition, both welding output |
| necessary. |
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| and DC auxiliary are normal. |
| 3. Perform the Idler Solenoid |
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| Test. (PERKINS 10929 |
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| ONLY) |
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| 4. Check for loose or faulty |
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| connections at the idler PC |
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| board (PERKINS) ECU in |
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| Kubota and Throttle Body |
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| Controller GM 3.0 liter. |
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| 5. The idler PC board |
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| (PERKINS) ECU in Kubota or |
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| Throttle Body Controller |
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| 3.0 liter may be faulty. |
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| Contact the Lincoln Electric |
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| Service Dept. |
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| 3877. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call