Lincoln Electric 200 service manual Wiring Diagram Code 11471 M21564

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G-6	ELECTRICAL DIAGRAMS	G-6
WIRING DIAGRAM - CODE 11471 - (M21564)

PIPELINER 200D WIRING DIAGRAM

ENGINE CONTROL UNIT CONNECTOR DETAIL

CONTROL PANEL COMPONENTS SHOWN AS VIEWED FROM REAR.

LEAD COLOR CODE

9 17 25 34

*

LEADS CONNECTED TO ENGINE CONTROL UNIT, SEE DETAIL

93 61

57

B-BLACK OR

R-RED OR

GRAY

PINK

GLOW PLUGS

51B

70B

NOTE: LEAD 70A IS LEFT

G-GREEN

U-BLUE

212D55

N-BROWN

W-WHITE

58

844A

OPEN AND WIRE

Y-YELLOW

69

70A

TIED INTO HARNESS.

EXCITER BRUSHES SHOWN AS

52B

94

P10 12 11 10 9 8 7 6

5 4 3

2 1

88

44

*57

VIEWED FROM CONTROL PANEL

87

86

54

60E

ACTUATOR

J5

5660F

1 10 18 26

64

ENGINE

*56

SHUNT

N

U

FAILURE

ENGINE HOUR METER

600B

610

WIRE-TIED TO WIRING

LAMP

-

+

602B

START

HARNESS BEHIND

* 61

841A

+

-

841 58

*

RECEPTACLE

*52B

CONTROL PANEL

SERIES

600C

70B*

720B

START RELAY

*212D

TEMP. SWITCH

70C

41

1

41

G

A

GND-T

600

*44

RPM CONTROL

0

2

52A

212C

IGNITION

3

841B

7

42

3

X

Y

55 *

SWITCH

WATER

GROUND SCREW NEAR FUSE

53

602A

4

51B*

TEMP. SENDER

S

I

720A

42

W

TEMP

720C

RHEOSTAT

5

43

602

R

GAUGE

610C

600A

6

W

GLOW

62

212A

G

1

2

3

J8

P9

F1

PLUG

51A

OIL PRES.

N

15A

GND-

212B

*87

*86

*88

730B

51C

SWITCH/

67B

SWITCH FOR LOCAL OR

50A

SENDER

610D

610B

SELECTOR

S

I

REMOTE CONTROL SHOWN

SWITCH

GND-M

AMMETER*54

200OIL

2 TURNS

IN LOCAL POSITION

STARTING

WK

G

G

841

GENERATOR LEAD BLOCK

S MOTOR

PRESSURE

3

ENGINE IN THIS DIRECTION

+ -

1

SHOWN AS VIEWED WITH

B

50

GAUGE

4

ALTERNATOR

WATER

ENGINE

2

SERIES

-

+

+

SHUNT

BATTERY

212E

*6451

B

3 TURNS

2

SENSOR SENSOR

3 1

+

-

L

TEMP.

SPEED

IG

60

*69

*94

*

844A

A 4

INTERPOLE

60A

*93

67A

5

*

60E

GND-B

844

GROUND

GROUND

NEGATIVE POSITIVE

TO

TO

*

60F

842

IDLER SWITCH

(CC-)

(CC+) & (CV+ WITH W.F.M.)

BASE

ENGINE

GROUND SCREW NEAR

THESE LEADS MUST BE ROUTED THRU

N

U

ENGINE GAUGES

CURRENT SENSOR IN SAME (CURRENT FLOW)

DIRECTION AS SHOWN.

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K924-5 REMOTE CONTROL (OPTIONAL)

		PLUG FOR REMOTE CONTROL
		POTENTIOMETER
	Y	X
G	B	W
RESISTORS
REMOTE CONTOL	CONNECT TO CASE
POTENTIOMETER BOX

WIRE FEED MODULE (OPTIONAL)
		ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".
		CONNECT "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.
INLINE CONNECTORS		PLUG P5
W.F.M.
CONTROL
PANEL		#8 LEAD	WIRE FEED
CONNECT TO POS. & NEG.	POS.
			MODULE
OUTPUT TERMINALS	NEG.	#2 HEAVY LEAD
NEGATIVE CV
	608
OUTPUT TERMINAL		609
PANEL
		#2 HEAVY LEAD
CONNECT TO NEG.	250 AMP THERMOSTAT ASSEMBLY
BRUSH HOLDER
	MACHINE MUST NOT BE RUNNING
	WHEN MAKING THESE CONNECTIONS.

B

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M21564PRINT

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

PIPELINER® 200