Lincoln Electric 200 service manual Board Test. Replace if

Models: 200

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F-9

TROUBLESHOOTING & REPAIR

F-9

 

 

Observe Safety Guidelines detailed in the beginning of this manual.

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

 

 

 

 

 

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

OUTPUT PROBLEMS

1. Check the idler control switch

 

 

 

 

 

 

The engine will NOT go to high

1. Check the auxiliary power plug

 

 

speed when a load is applied to

and associated leads for loose

and associated leads for

 

 

 

the DC auxiliary receptacle. The

or faulty connections.

loose or faulty connections.

 

 

 

engine does go to high speed

2. The load may be too small.

See the Wiring Diagram.

 

 

 

when a load is applied to the

2. Check the CURRENT

 

 

 

welding output terminals. When

The load must be above 150

SENSING PC BOARD.

 

 

 

the engine is operating in the

watts.

Perform the Current Sense

 

 

high RPM condition, both

 

 

Board Test. Replace if

 

 

 

welding output and DC auxiliary

 

necessary.

 

 

 

are normal.

 

 

3. Perform the Idler Solenoid

 

 

 

 

 

 

Test. (PERKINS 10929

 

 

 

 

 

 

ONLY)

 

 

 

 

 

 

4. Check for loose or faulty

 

 

 

 

 

 

connections at the idler PC

 

 

 

 

 

 

board (PERKINS) ECU in

 

 

 

 

 

 

Kubota and Throttle Body

 

 

 

 

 

 

Controller GM 3.0 liter.

 

 

 

 

 

 

5. The idler PC board

 

 

 

 

 

 

(PERKINS) ECU in Kubota or

 

 

 

 

 

Throttle Body Controller -GM

 

 

 

 

 

3.0 liter may be faulty.

 

 

 

 

 

 

Contact the Lincoln Electric

 

 

 

 

 

 

Service Dept. 1-888-935-

 

 

 

 

 

1. Make sure the ignition switch

3877.

 

 

 

The engine “cranks” but will not

1. Check the ignition switch for

 

 

 

start.

 

is in the ON position.

proper operation. Check the

 

 

 

 

 

2. Check for adequate fuel

associated leads for loose or

 

 

 

 

faulty connections. See the

 

 

 

 

 

supply.

Wiring Diagram.

 

 

 

 

 

 

2. Check the fuel solenoid. Make

 

 

 

 

 

sure it is opening when

 

 

 

 

 

 

+12VDC is applied.(Except

 

 

 

 

 

 

Kubota) See the Wiring

 

 

 

 

 

 

Diagram.

 

 

 

 

 

 

3. The idler PC board may be

 

 

 

 

 

 

faulty (Perkins 10929)

 

 

 

 

 

 

Replace, OR The ECU Kubota

 

 

 

 

 

or Throttle Body Controller GM

 

 

 

 

 

3.0 Liter may be faulty. Contact

 

 

 

 

 

the Lincoln Electric Service

 

 

 

 

 

 

Dept. 1-888-935-3877.

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3877.

PIPELINER® 200

Page 79
Image 79
Lincoln Electric 200 service manual Board Test. Replace if