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F-2

TROUBLESHOOTING & REPAIR

F-2

HOW TO USE TROUBLESHOOTING GUIDE

 

 

 

 

 

WARNING

 

Service and Repair s

hould only be performed by Lincoln Electric Factory Trained

Personnel. Unauthorized repairs performed on this equipment may result in danger to

the technician and machine operator and will invalidate your factory warranty. For your

safety and to avoid Electrical Shock, please observe all safety notes and precautions

detailed throughout this manual.

 

 

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This Troubleshooting Guide is provided to

COURSE OF ACTION

 

help you locate and repair possible machine

The last column labeled “Recommended

malfunctions. Simply follow the three-step

Course of Action” lists the most likely com-

procedure listed below.

 

ponents that may have failed in your

 

machine. It also specifies the appropriate

Step 1. LOCATE PROBLEM (SYMPTOM).

test procedure to verify that the subject com-

Look under the column labeled “PROBLEM

ponent is either good or bad. If there are a

(SYMPTOMS)”. This column describes pos-

number of possible components, check the

sible symptoms that the machine may exhib-

components in the order listed

to eliminate

it. Find the listing that best describes the

one possibility at a time until you locate the

symptom that the machine is exhibiting.

cause of your problem.

 

Symptoms are grouped into the following

All of the referenced test procedures

categories: output

problems and

welding

problems.

 

 

 

referred to in the Troubleshooting Guide are

 

 

 

described in detail at the end of this chapter.

Step 2. PERFORM EXTERNAL TESTS.

Refer to the Troubleshooting and Repair

The second column labeled “POSSIBLE

Table of Contents to locate each specific

AREAS OF MISADJUSTMENT(S)” lists the

Test Procedure. All of the specified test

obvious external possibilities that may con-

points, components, terminal strips, etc. can

tribute to the machine symptom.

Perform

be found on the referenced electrical wiring

these tests/checks

in the order listed. In

diagrams and schematics. Refer to the

general, these tests can be conducted with-

Electrical Diagrams Section Table of

out removing the case wrap-around cover.

Contents to locate the appropriate diagram.

Step 3. RECOMMENDED

 

 

 

 

 

 

 

CAUTION

 

If for any reason you do not understand the test procedures or are unable to perform the

tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting

assistance before you proceed. Call 1-888-935-3877.

 

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PIPELINER® 200

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Lincoln Electric 200 service manual Troubleshooting & Repair, HOW to USE Troubleshooting Guide