Lincoln Electric service manual Pipeliner 200D Wiring Diagram

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G-5	ELECTRICAL DIAGRAMS	G-5
WIRING DIAGRAM - CODE 11114, 11316 - (M20464)

PIPELINER 200D WIRING DIAGRAM

ENGINE CONTROL UNIT CONNECTOR DETAIL

CONTROL PANEL COMPONENTS SHOWN AS VIEWED FROM REAR.

LEAD COLOR CODE

9

17 25 34

*

LEADS CONNECTED TO ENGINE CONTROL UNIT, SEE DETAIL

B-BLACK OR

R-RED OR

93 61

57

NEUTRAL BONDED TO FRAME.

GRAY

PINK

GLOW PLUGS

51B

55

70B

NEUTRE RACCORDE'

AU BATI.

G-GREEN

U-BLUE

212D

N-BROWN

W-WHITE

58

844A

NOTE: LEAD 70A IS LEFT

Y-YELLOW

70A

69

OPEN AND WIRE

EXCITER BRUSHES SHOWN AS

P10 12 11 10 9 8 7 6

52B

94

TIED INTO HARNESS.

5 4 3

2 1

88

44

VIEWED FROM CONTROL PANEL

87

86

54

60E

J5

56

60F

64

*57

SHUNT

N

ACTUATOR

U

1

10 18 26

*56

600B

ENGINE

610

WIRE-TIED TO WIRING

602B

FAILURE

-

+

START

HARNESS BEHIND

ENGINE HOUR METER

LAMP

CONTROL PANEL

+

-

600C RECEPTACLE

720B

*52B

* 61

841A

841 58*

SERIES

70B*

START RELAY

*212D

730A

70C

41

1

41

G

TEMP.

WATER

RPM CONTROL

GND-T

600

52A

212C

2

IGNITION

SWITCH/

841B TEMP

42

X

Y

55 *

SWITCH

GROUND SCREW NEAR FUSE

3

53

SENDER

GAUGE

602A

4

S

720A

42

W

51B *

W

G

I

RHEOSTAT

5

*44

43

720C

602

R

600A

6

W

GLOW

62

212A

G

610C

J8

P9

51A

1

2

3

F1

PLUG

OIL PRES.

GND-N

*87

*86

*88

15A

730B

51C

SWITCH/

67B

SWITCH FOR LOCAL OR

50A

SENDER

610D

SELECTOR

S

I

REMOTE CONTROL SHOWN

SWITCH

54

200

IN LOCAL POSITION

STARTING

AMMETER* WK

G

OIL

G

841

1

GENERATOR LEAD BLOCK

S MOTOR

GNDM-

+ -

PRESSURE212B

610B

SHOWN AS VIEWED WITH

B

3

ENGINE IN THIS DIRECTION

50

GAUGE

4

ALTERNATOR

WATER

ENGINE

2

SERIES

-

+

+

SHUNT

*6451

L

TEMP.

SPEED

3 TURNS

2

3 1

BATTERY

B

IG

SENSOR

SENSOR

+

-

212E

60

*69

*94

*

844A

A 4

INTERPOLE

60A

*93

67A

5

GROUND

*60E

GND-B

844

POSITIVE

GROUND

NEGATIVE

TO

TO

*60F

842

IDLER SWITCH

(CC-)

(CC+) & (CV+ WITH W.F.M.)

BASE

ENGINE

GROUND SCREW NEAR

THESE LEADS MUST BE ROUTED THRU

N

U

ENGINE GAUGES

CURRENT SENSOR IN SAME (CURRENT FLOW)

DIRECTION AS SHOWN.

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K924-5 REMOTE CONTROL (OPTIONAL)

		PLUG FOR REMOTE CONTROL
		POTENTIOMETER
	Y	X
G	B	W
RESISTORS
REMOTE CONTOL	CONNECT TO CASE
POTENTIOMETER BOX

WIRE FEED MODULE (OPTIONAL)
		ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".
		CONNECT "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.
INLINE CONNECTORS		PLUG P5
W.F.M.
CONTROL
PANEL		#8 LEAD	WIRE FEED
CONNECT TO POS. & NEG.	POS.
			MODULE
OUTPUT TERMINALS	NEG.	#2 HEAVY LEAD
NEGATIVE CV
	608
OUTPUT TERMINAL		609
PANEL
		#2 HEAVY LEAD
CONNECT TO NEG.	250 AMP THERMOSTAT ASSEMBLY
BRUSH HOLDER
	MACHINE MUST NOT BE RUNNING
	WHEN MAKING THESE CONNECTIONS.

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A

M20464

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

PIPELINER® 200