PIPELINER® 200D KUBOTA

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B-2

OPERATION

 

B-2

ENGINE OPERATION

 

 

COLD WEATHER STARTING:

 

 

 

 

 

 

 

 

With a fully charged battery and the proper weight oil,

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

the engine should start

satisfactorily even down to

Do not attempt to use this equipment until you

about -5°F (-20°C), it maybe desirable to install cold-

have thoroughly read the engine manufacturerʼs

manual supplied with your welder. It includes

starting aides.

 

 

important safety precautions, detailed engine

Note: Extreme cold weather staring may require longer

starting, operating and maintenance instructions,

and parts lists.

 

 

glow plug operation.

 

 

----------------------------------------------------------------

 

WARNING

 

 

 

 

 

ELECTRIC SHOCK can kill.

 

 

 

 

 

 

 

 

• Do not touch electrically live parts or

 

 

 

 

 

 

electrode with skin or wet clothing.

Under NO conditions should ether or other starting

 

 

 

 

 

• Insulate yourself from

work and

 

 

 

 

 

ground

 

 

fluids be used!

 

 

 

 

 

 

 

• Always wear dry insulating gloves.

------------------------------------------------------------------------

------------------------------------------------------------------------

HIGH ALTITUDE OPERATION:

 

 

 

 

 

ENGINE EXHAUST can kill.

 

 

At higher altitudes, output derating may be necessary.

 

 

 

 

 

• Use in open, well ventilated areas or

 

 

 

 

 

vent exhaust outside.

 

 

For maximum rating, derate the welder 4% for every

 

 

 

 

 

------------------------------------------------------------------------

300 meters (984 ft.) above 1500 meters (4920 ft.).

 

 

 

 

 

 

 

 

 

 

Contact a Kubota Service Representative for any

 

 

 

 

 

MOVING PARTS can injure.

 

 

 

 

 

 

 

• Do not operate with doors open or

engine adjustments that may be required.

 

 

 

 

 

guards off.

 

 

STOPPING THE ENGINE

 

 

 

 

 

 

• Stop engine before servicing.

 

 

 

 

 

 

• Keep away from moving parts.

 

 

 

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1. Turn the “IGNITION” switch to “OFF”

See additional warning information at the

 

 

front of this operatorʼs manual.

 

 

At the end of each dayʼs welding, check the crankcase

Operate the welder with the doors closed. Leaving the

oil level, drain accumulated dirt and water from the

doors open changes the designed air flow and can

water separator and refill the fuel tank to minimize

cause overheating.

 

 

moisture condensation in the tank. Also, running out of

STARTING THE PIPELINER® 200D KUBOTA V2203M

fuel tends to draw dirt into the fuel system.

When hauling the welder between job sites, close the

DIESEL ENGINE

 

 

1. Turn the “IDLER” switch to “HIGH”.

 

 

valve on the water separator.

 

 

If the fuel supply is cut off or runs out while the fuel

2.

 

 

Turn the “IGNITION” switch to “ON”.

 

 

3. Press the Glow Plug button for 20 to 30 seconds.

pump is operating, air may be entrapped in the fuel dis-

4.

 

 

(maximum 60 seconds).

 

 

tribution system. If this happens, bleeding of the fuel

 

 

Press the Glow Plug button and the Start button at the

system may be necessary. Use qualified personnel to

 

 

 

 

 

same time. When the engine starts running, release

do this per the instructions in the MAINTENANCE sec-

 

 

 

 

 

both buttons. If the engine fails to start in 20 seconds,

tion of this manual.

 

 

5.

 

 

wait 30 seconds and repeat the above procedure.

ENGINE BREAK-IN

 

 

 

Observe the oil pressure. If no pressure shows within

 

 

 

 

 

 

30 seconds, stop the engine and consult the engine

Lincoln Electric selects high quality, heavy-duty indus-

 

 

 

 

 

operating manual. To stop the engine, turn the “IGNI-

6.

 

 

TION” switch to “OFF”.

 

 

trial engines for the portable welding machines we

 

 

If the engine protection warning light comes on during

offer. While it is normal

to see a small amount of

 

 

 

 

 

cranking or after start up, the “IGNITION” switch must

crankcase oil consumption during initial operation,

 

 

 

 

 

be turned “OFF” to reset the engine protection system.

excessive oil use, wetstacking (oil or tar like substance

7. Allow the engine to run at high idle speed for several

at the exhaust port), or excessive smoke is not normal.

 

 

 

 

 

minutes to warm the engine. Stop the engine and

 

 

 

 

 

recheck the oil level, after allowing sufficient time for

 

 

 

 

 

 

 

 

the oil to drain into the pan. If the level is down, fill it to

 

 

 

 

 

 

 

 

the full mark again. The engine controls were properly

 

 

 

 

 

 

 

 

set at the factory and should require no adjusting when

 

 

 

 

 

 

 

 

received.

 

 

 

 

 

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Lincoln Electric 200 service manual Engine Operation, Engine BREAK-IN