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OPERATION | |||||||||||||
SAFETY PRECAUTIONS |
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| The Pipeliner® 200D has a current range of | ||||||||||
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| WARNING |
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| RATED OUTPUT | DUTY CYCLE |
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Do not attempt to use this equipment until y | ou |
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have thoroughly read the engine manufacturerʼs |
| 200A @ 28V | 60% |
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manual supplied with your welder. It includes |
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important safety precautions, detailed engine |
| 200A @ 40V | 60% |
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starting, operating and maintenance instructions, |
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The unit is also capable of providing 1.80 kw of 120V | |||||||||||||
and parts lists. |
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| ELECTRIC SHOCK can kill. |
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| DC auxiliary power at 35% duty cycle maximum. | |||||
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| • Do not touch electrically live parts or | This unit uses the PERKINS 104.22 Industrial water | ||||||
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| electrode with skin or wet clothing. | |||||||
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| • Insulate yourself from | work and | cooled diesel engine. |
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| DESIGN SUMMARY |
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| • Always wear dry insulating gloves. |
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Control Panel |
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| ENGINE EXHAUST can kill. |
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| Both the engine and the welder controls are located on | ||||
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| • Use in open, well ventilated areas or | one recessed panel at the exciter end of the machine. | ||||||
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| vent exhaust outside. |
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| The welder controls consist of a five step “Current | ||||
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| Range Selector” switch and a “Fine Current | ||||
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| MOVING PARTS can injure. |
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| Adjustment” rheostat. The welder is equipped with a | |||||
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| “Start” button,”Glow Plug” button, “Ignition” switch, | |||||
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| • Do not operate with doors open or | |||||||
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| guards off. |
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| “Idler” control switch, hour meter, “Engine Protection” | ||||
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| • Stop engine before servicing. | indicator light, “Remote / Local Switch and Receptacle | ||||||
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| • Keep away from moving parts. | a battery charging ammeter, an oil pressure gauge and | ||||||
engine coolant temperature gauge. | |||||||||||||
See additional warning information at | The control panel also contains a three prong ground- | ||||||||||||
| front of this operatorʼs manual. |
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| ing type receptacle for auxiliary power. | |||||||||
Welding Generator |
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Operate the welder with the doors closed. Leaving |
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the doors open changes the designed air flow and | The Pipeliner® 200D uses the old style, round, all cop- | ||||||||||||
can cause overheating. |
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| per FJW Generator frame which provides the customer | ||||||||||
with the original “Classic” pipe welding arc. | |||||||||||||
GENERAL DESCRIPTION |
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| Engine Idler |
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| The Pipeliner® 200D is equipped with an electronic | |||||||||||
The Pipeliner® 200D is a heavy duty engine driven DC | automatic engine idler. It automatically increases and | ||||||||||||
arc welding power source capable of providing DC | decreases engine speed when starting and stopping | ||||||||||||
constant current output for stick welding and DC TIG | welding or using auxiliary power. A | ||||||||||||
welding. With the addition of the optional Wire Feed | permits changing electrodes before the engine slows | ||||||||||||
Module the Pipeliner® 200D will provide constant volt- | to its low idle speed. The “Idler” control switch on the | ||||||||||||
age output for running the | panel locks the idler in the full speed position when | ||||||||||||
The optional Remote Control Kit provides a remote | desired. |
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control rheostat for remote fine current and open circuit | Auxiliary Power |
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voltage adjustment. |
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| 1.80 kw of nominal 120V DC auxiliary power at 35% | ||||||||||
The Pipeliner® 200D has Diesel Engine Protection. In | duty cycle maximum. Output voltage is maintained | ||||||||||||
the event of sudden low oil pressure or high coolant | within ± 10% at all loads up to rated capacity. | ||||||||||||
temperature, the engine immediately shuts down. | Welder Enclosure |
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| The complete welder is rubber mounted on a rugged | ||||
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| steel “C” channel base. |
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The output terminals are placed at the side of the machine so that they are protected by the door. The output terminals are labeled (+) and
