Lincoln Electric 200 service manual Wiring Diagram

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G-4

ELECTRICAL DIAGRAMS

G-4

WIRING DIAGRAM - CODE 10929 - (M20056)

PIPELINER 200D

WIRING DIAGRAM

LEAD COLOR CODE

ELECTRICAL SYMBOLS PER E1537

GLOW PLUGS

60A

B-BLACK OR

R-RED OR

CONTROL PANEL COMPONENTS

SHOWN AS VIEWED FROM REAR.

P10

GRAY

PINK

61

12 11 10 9 8

7 6

5 4 3 2 1

EXCITER BRUSHES SHOWN AS

G-GREEN

U-BLUE

J5

VIEWED FROM CONTROL PANEL

N-BROWN

W-WHITE

ENGINE

1 2 3 4 5 6 7 8 9 10

1

SHUNT

Y-YELLOW

N

FAILURE

LAMP

2

U

58

J1 IDLER / ENGINE J2 3

600B

PROTECTION

4

610

P.C. BOARD

-

+

602B

60C

R

53

53B

830

RECEPTACLE

720B

ENGINE

70

SERIES

HOUR

57

IDLER

G

GLOW

56A

IDLER

730A

41

41

START METER

SWITCH

GND-T

1

600

PLUG

56

SOLENOID

2

+ -

Y

IGNITION

PUMP SOLENOID GND-B

GROUND SCREW NEAR FUSE

42

3

X

58A

SWITCH

720A

RHEOSTAT

602A

4

42

W

54B

5

52

R

602

50B

51A

212A

54

58H

761

600A

6

W

50A

FUEL PUMP

820

J8

P9

G

W

F1

15A

67D

730B

60

54D

TEMPERATURE

SWITCH FOR LOCAL OR

SWITCH/ SENDER

610B

SELECTOR

REMOTE CONTROL SHOWN

STARTING

S

I

OIL PRESSURE

CURRENT 840

SWITCH

IN LOCAL POSITION

MOTOR

TEMPERATURE

SWITCH/SENDER

SENSOR

G

GAUGE

WK

GENERATOR LEAD BLOCK

G

844

4

SHOWN AS VIEWED WITH

GND-N

3

S

59

842

J3

ENGINE IN THIS DIRECTION

+

AMMETER

2

B

-

212B

841

1

SERIES

+

SHUNT

+

G

PRESSURE

+ EXC

42

31

+

50

S

I

ALTERNATOR

-

OIL

-

51

GAUGE

67C

5

INTERPOLE

A

51G

200

GND-M

NEGATIVE

POSITIVE

(CC-)

(CC+) & (CV+ WITH W.F.M.)

GROUND

GROUND

GROUND SCREW NEAR ENGINE GUAGES

N

TO BASE

TO

THESE LEADS MUST BE ROUTED THRU

U

ENGINE

CURRENT SENSOR IN SAME (CURRENT FLOW)

DIRECTION AS SHOWN.

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K924-5 REMOTE CONTROL (OPTIONAL)

Y X PLUG FOR

REMOTE CONTROL

POTENTIOMETER

G

CONNECT

TO CASE W

B

RESISTORS

REMOTE CONTROL

POTENTIOMETER BOX

WIRE FEED MODULE (OPTIONAL)

ON MACHINE, REMOVE PLUG "P10 FROM CONNECTOR "J5".

CONNECT PLUG "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.

INLINE
CONNECTORS	PLUG (P5)
W.F.M.
CONTROL
PANEL
CONNECT TO POS. & NEG.	#8 LEAD	WIRE FEED
	POS.
OUTPUT TERMINALS	NEG.	MODULE
NEGATIVE CV
OUTPUT TERMINAL	#2 HEAVY LEAD
PANEL
	608
CONNECT TO NEG.	609
BRUSH HOLDER
	#2 HEAVY LEAD
	250 AMP THERMOSTAT ASSEMBLY

*MACHINE MUST NOT BE RUNNING WHEN MAKING THESE CONNECTIONS.

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B

M20056

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

PIPELINER® 200