Lincoln Electric 200 service manual Wiring Diagram, Electrical Diagrams

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G-2	ELECTRICAL DIAGRAMS	G-2
WIRING DIAGRAM - CODE 10660 - (L11402)

PIPELINER 200G

WIRING DIAGRAM

ELECTRICAL SYMBOLS

92

3

ZENITH THROTTLE

RPM CONTROL

PER E1537

4

BODY

10 K

LEAD COLOR CODE

CONTROLLER

P10 12 11 10 9

72

INJECTOR

90

1

2

3

8

7 6 5 4

3 2 1

14 WHITE

B - BLACK

5

#

91

15 CONNECTOR

G - GREEN

CONTROL PANEL COMPONENTS

J5

19

4 N - BROWN

SHOWN AS VIEWED FROM REAR.

97

21

BLACK

1

2

3

NEUTRAL BONDED TO FRAME

N

+

-

97B

97A

22

CONNECTOR

R - RED

U

'

FUEL PUMP

1 2

3

4

5 8

9 11 12 13 17

U - BLUE

NEUTRE RACCORDE AU BATI

81

71

50

W - WHITE

A

B

99A

+

Y - YELLOW

COIL

96

77

87B

THROTTLE PLATE

ALTERNATOR

E

610

87

602B

MOTOR

+

-

83

82

600B

A B

99D

94

- E

TO

41

1

97C

+

EXC

WATER

99C

EXCITER

2

-

TEMP.

95

R

42

SENSOR

99B

93

OUTPUT

3

PARTS SUPPLIED

DISTRIBUTOR

A

B

4

WITH ENGINE

A

B

C

76

87A

FOR

W

602A

ENGINE

TEMP.

5

AIR

HOUR METER

ENGINE

MAP SENSOR

99E

SENSOR

REMOTE

RHEOSTAT

6

+ -

FAILURE

OPTION

J8

P9

LAMP

78

600A

61

CB5

89

SELECTOR

OIL PRESSURE SWITCH & SENSOR

RECEPTACLE

START

60

AMMETER

SENSOR

SWITCH

62

74 IGNITION

51

G

WK

B

B

SWITCH

SWITCH

WATER TEMP. SENDER

73

610B

84

SENSOR

IDLER

GENERATOR

STARTER

WATER TEMP.

SWITCH

MOTOR

GAUGE

69

A

S

S

99

80

4

B

3

5

4

3

2 1

2

+

70

WELDER

R

45

1

67

CURRENT

LEAD BLOCK

OIL PRESS.

G

THESE LEADS MUST BE ROUTED THRU

N

CONTROL PA

NEL

SENSOR

U

GAUGE

CURRENT SENSOR IN THE SAME (CURRENT FLOW)

GROU ND SCR EW

S

DIRECTION AS SHOWN.

GROUND

GROUND

NEGATIVE

POSITIVE

TO ENGINE

TO BASE

(CC-)

(CC+) & (CV+ WITH W.F.M.)

K924-4 REMOTE CONTROL (OPTIONAL)

WIRE FEED MODULE (OPTIONAL)

REMOTE CONTROL RECEPTACLE & SWITCH

ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".

CONNECT PLUG "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.

INLINE

*BELOWSEE

12 11 10 9

8 7 6

5

4 3 2 1

PLUG FOR

B

X

P11

**

SEE BELOW

REMOTE CONTROL

CONNECTORS

PLUG

R

POTENTIOMETER

(P5)

1

41

CAUTION: DAMAGE CAN OCCUR

Y

X

W.F.M.

TO THE REMOTE CONTROL

CONTROL

2

600

Y

SWITCH IF IT IS USED

G

PANEL

*BELOWSEE

3

42

{

WITHOUT THE "P11" PLUG

#8 LEAD

5

TO CASE

B

W

CONNECT TO POS. & NEG.

POS.

WIRE

FEED

4

602

INSTALLED OR A WIRE

CONNECT

W

FEED MODULE INSTALLED.

OUTPUT TERMINALS

NEG.

MODULE

P8

RESISTORS

NEGATIVE CV

6

REMOTE CONTROL

OUTPUT TERMINAL

#2 HEAVY LEAD

SWITCH FOR LOCAL OR REMOTE CONTROL

PANEL

608 609

POTENTIOMETER BOX

SHOWN IN LOCAL POSITION.

CONNECT TO NEG.

WITH MACHINE NOT RUNNING, REMOVE PLUG "P9" ON MACHINE FROM CONNECTOR "J8".

* THEN CONNECT PLUG "P8" ON REMOTE CONTROL TO CONNECTOR "J8" ON MACHINE.

BRUSH HOLDER

#2 HEAVY LEAD

IF A WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISPOSE OF THE

** UNCONNECTED PLUG "P10" (IF ONE IS ON THE MACHINE) FASTEN THE NEW PLUG "P11"

200 AMP

NEARBY,

LEAVING IT UNCONNECTED.

MACHINE MUST NOT BE RUNNING

IF NO WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISCONNECT PLUG "P10"

THERMOSTAT

ON THE MACHINE FROM CONNECTOR "J5". CONNECT PLUG "P11" FROM THE REMOTE CONTROL

ASSEMBLY

WHEN MAKING THESE CONNECTIONS.

KIT TO CONNECTOR "J5" ON THE MACHINE.

CAUTION: DAMAGE CAN OCCUR TO THE REMOTE CONTROL SWITCH IF IT IS USED

WITHOUT THE "P11" PLUG INSTALLED OR A WIRE FEED MODULE INSTALLED.

ON PIPELINER 200G MACHINES,

CONNECT RED AND BLACK LEADS ON REMOTE TO

A

RED AND BLACK LEADS ON MACHINE.

L11402

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

PIPELINER® 200