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A-3

INSTALLATION

A-3

GENERAL DESCRIPTION

 

ENGINE IDLER

 

 

The Pipeliner® 200D KUBOTA is equipped with an

The Pipeliner® 200D is a heavy duty engine driven DC

electronic automatic engine idler. It automatically

increases and decreases engine speed when starting

arc welding power source capable of providing DC

and stopping welding or using auxiliary power. A built-

constant current output for stick welding and DC TIG

in time delay permits changing electrodes before the

welding. With the addition of the optional Wire Feed

engine slows to its low idle speed. The “Idler” control

Module the Pipeliner® 200D will provide constant volt-

switch on the panel locks the idler in the full speed

age output for running the LN-25 wire feeder.

position when desired.

The optional Remote Control Kit provides a remote

AUXILIARY POWER

control rheostat for remote fine current and open circuit

1.75 kw of nominal 120V DC. Output voltage is main-

voltage adjustment.

 

tained within ± 10% at all loads up to rated capacity.

The Pipeliner® 200D KUBOTA has Diesel Engine

WELDER ENCLOSURE

Protection. In the event of sudden low oil pressure or

high coolant temperature, the engine immediately

The complete welder is rubber mounted on a rugged

shuts down.

 

steel “C” channel base.

The Pipeliner® 200D KUBOTA has a current range of

The output terminals are placed at the side of the

40-300 DC amps with output ratings as follows:

machine so that they are protected by the door. The

The unit is also capable of providing 1.75 kw of 120V

output terminals are labeled (+) and (-).

DC auxiliary power.

 

CRANKING SYSTEM

This unit uses the Kubota V2203M Industrial water

A 12V electric starter is standard.

cooled diesel engine.

 

AIR CLEANER

 

DESIGN FEATURES

 

Heavy duty two-stage dry type

CONTROL PANEL

 

MUFFLER

 

Both the engine and the welder controls are located on

A muffler and stainless steel exhaust outlet pipe are

one recessed panel at the exciter end of the machine.

standard.

 

The welder controls consist of a five step “Current

ENGINE HOUR METER

Range Selector” switch and a “Fine Current

Adjustment” rheostat. The welder is equipped with a

A meter to record the hours of operation.

“Start” button,”Glow Plug” button, “Ignition” switch,

ENGINE PROTECTION - The system shuts the engine

“Idler” control switch, hour meter, “Engine Protection”

indicator light, “Remote / Local Switch and Receptacle.

down in the event of sudden low oil pressure or high

The control panel also contains a three prong ground-

coolant temperature. A warning light on the control

panel will indicate such a fault. To reset the engine for

ing type receptacle for auxiliary power, an engine tem-

restarting, turn the ignition switch off then on. Refer to

perature gauge, a battery charging ammeter an oil

Troubleshooting section for all warning light fault

pressure gauge and a high idle RPM adjustment knob.

codes.

 

WELDING GENERATOR

 

CUSTOM ARC™ HIGH IDLE RPM (OCV)

The Pipeliner® 200D KUBOTA uses the old style,

ADJUSTMENT

- A Potentiometer is mounted on the

round, all copper FJW Generator frame which provides

Control Panel that allows the operator to adjust the

the customer with the original “Classic” pipe welding

high idle engine speed between 1450 and 1600

arc.

 

RPMʼS. This is to allow further adjustment of the OCV.

 

 

Total OCV adjustment range is about 15 volts.

OIL DRAIN VALVE- A ball valve, hose and clamp are standard.

REMOTE CONTROL- The Remote/Local switch and Receptacle are standard.

PIPELINER® 200D KUBOTA

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Lincoln Electric 200 service manual General Description, Design Features