Lincoln Electric 200 service manual Lubrication Fuel System Governor

Models: 200

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AA-2

 

 

 

 

 

 

 

 

INSTALLATION

 

 

 

 

AA-2

 

 

TECHNICAL SPECIFICATIONS - Pipeliner® 200D (K6090-9)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT - DIESEL ENGINE

 

 

 

 

 

 

 

 

Make/Model

 

Description

 

Horsepower

 

Operating

 

 

Displacement cu. in.(ltrs)

 

Starting

 

Capacities

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPEED

 

 

 

 

 

 

System

 

 

 

 

 

 

 

4 Cylinder

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12VDC Battery

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

and starter

 

 

Fuel: 15gal.(57L)

 

 

 

 

 

4 Stroke

 

 

 

28.2 HP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Perkins

 

Naturally

 

 

 

 

1600RPM

 

 

 

 

 

 

 

Push Button

 

 

Oil: 8.7 qts.

 

 

 

 

Aspirated

 

@ 1600RPM

 

Full Load

 

 

 

 

135.6 (2.2)

 

 

 

 

(8.2L)

 

 

 

104.22

 

Water

 

 

 

 

 

 

 

 

 

 

 

 

Starter

 

 

 

 

 

 

 

 

Cooled

 

 

 

 

 

1550RPM

 

 

 

 

 

 

 

(650 Cold

 

 

Radiator Coolant

 

 

 

 

 

Engine

 

 

 

 

 

Low Idle

 

 

 

 

 

 

 

 

 

9.5 qts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1400RPM

 

 

 

 

 

 

 

crank amps)

 

 

(9.0L)

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT @

 

 

104°F(40C°) - WELDER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DESCRIPTION

 

 

RATED DC OUTPUT

 

DUTY CYCLE*

 

 

 

DC CURRENT RANGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOLTS @ RATED AMPS

 

 

 

Fine Adjustment in each Range

 

 

200 Amp DC Welder

 

 

Lincoln Plus Rating

 

 

 

 

 

 

 

 

 

 

 

 

All Copper Windings

 

 

40V @ 200A

 

60%

 

 

 

40-300 Amps

 

 

 

 

NEMA Rating

 

 

 

 

 

 

Pure DC Power

 

 

 

 

 

 

 

 

Generator

 

 

 

 

 

 

28V @ 200A

 

Power 1*-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Auxiliary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.80 kW, 15 Amps @ 120V DC @ 35% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE COMPONENTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LUBRICATION

 

 

 

 

 

 

 

 

 

FUEL SYSTEM

 

GOVERNOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Full Pressure

 

with

Full Flow Filter

 

 

Indirect Fuel Injector

 

Mechanical Governor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical Shutoff Solenoid

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mechanical Fuel Pump

 

 

 

 

 

 

 

 

AIR CLEANER

 

 

ENGINE IDLER

 

 

 

 

 

 

 

 

MUFFLER

 

ENGINE PROTECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Single Element

 

 

Automatic Idler

 

 

Low noise Muffler:

 

Shutdown on low oil

 

 

 

 

 

 

 

Made from long life,

 

pressure and engine

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

aluminized steel.

 

temperature.

 

 

 

HEIGHT

 

 

 

 

 

 

WIDTH

 

 

 

 

 

 

 

 

DEPTH

 

WEIGHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40.94** in.

 

 

 

 

 

 

24.00 in.

 

 

 

 

 

 

 

 

66.50in.

 

1318 lbs. (598 kg.)

 

 

1039.9 mm

 

 

 

 

 

 

609.6 mm

 

 

 

 

 

 

 

 

1689.1 mm

 

 

 

**Top of enclosure,

 

add 8.0” (203.2mm) for exhaust

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.

* Based on a 10 minute period.

PIPELINER® 200D PERKINS

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Lincoln Electric 200 service manual Lubrication Fuel System Governor, AIR Cleaner Engine Idler Muffler Engine Protection