Pipeliner 200G AAA-6 | Lincoln Electric manual

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			AAA-6

PIPELINER® 200G

NOTES

AAA-6

Image 50

Lincoln Electric service manual Pipeliner 200G AAA-6

Contents

Pipeliner Electric Magnetic Fields SafetyFor Engine Pipeliner Electric Shock can kill ARC Rays can burn Fumes and Gases For Electrically Iii LES Machines À Souder À Précautions DE SûretéPrécautions DE Sûreté Pour Transformateur ET À Master Table of Contents for ALL Sections Table of Contents Installation Section Height Width Depth Weight InstallationTechnical Specifications Pipeliner 200D Kubota K6090-11 Description Rated DC Output Design Features General Description Exhaust Spark Arrester PRE-OPERATION InstallationMachine Grounding Lift Bail OIL PRE-OPERATION ServiceTrailer Fuel Polarity Control and Cable Sizes Battery Charging Warning Table of Contents Operation Section Engine BREAK-IN OperationEngine Operation Control of Welding Current Welder OperationDuty Cycle Do not Turn the Current Range Selec Typical Fuel Consumption Data Idler Operation Table of Contents Accessories Section Wire Feed Module K623-1 Provides constant AccessoriesWire Feed Options LN-15 Wire Feeder K1870-1,-2-Portable CC/CV unit Table of Contents Maintenance Section Maintenance Safety Precautions Kubota V2203M Engine Idler MaintenancePurging AIR from Fuel System Nameplates Engine Service Figure D.2 Major Component Location Pipeliner 200D Kubota AA-1 Pipeliner 200D Perkins AIR Cleaner Engine Idler Muffler Engine Protection Lubrication Fuel System Governor Location / Ventilation Falling AA-4 PRE-OPERATION ServiceRead the engine operating and maintenance Vehicle Mountingwarning Ground Pipeliner 200D Perkins Battery ChargingAA-5 AA-6 BB-1 Rated Output Duty Cycle Starting the Pipeliner 200D Perkins Cold Weather StartingDiesel Engine BB-4 Duty CycleControl of Welding Current BB-5 Auxiliary PowerIdler Operation BB-6 CC-1 CC-2 Optional FeaturesRemote Control Kit K2464-1 Contains a remote DD-1 Engine Maintenance General Instructions Bearings Idler Maintenance Commutator and Brushes DD-4 Vent Screw Figure DD.2 Major Component Location DD-5 DD-6 AAA-1TABLE of Contents Installation Section AAA-1 AAA-2 Description Rated DC Output Duty Cycle DC Current Range AAA-3 Angle of Operation AAA-4 Gasoline Fuel Pipeliner 200G AAA-6 BBB-1 Ignition System Safety Precautions Design SummaryBBB-2 Starting the GM 3.0L Engine High Idle RPM OCV AdjustmentStopping the Engine BBB-3 BBB-4 Control of Welding Current Idler OperationTBI Deicing System CCC-1TABLE of Contents Accessories Section CCC-1 Accessories DDD-1TABLE of Contents Maintenance Section DDD-1 DDD-2 Guards off Stop engine before servicing Bearings Idle Control Maintenance DDD-3 Engine Service DDD-4 Figure DDD.1 Major Component Location DDD-5 Pipeliner 200G DDD-6 1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation General Description Figure E.3 Engine Control Figure E.4 Engine Control Figure E.5 Engine Control ENGINE, Main Generator Armature Frame and DC Exciter DC Generator Machines Figure E.7 DC Generator Theory Pipeliner 1TABLE of Contents Troubleshooting & Repair F-1 Troubleshooting & Repair HOW to USE Troubleshooting Guide PC Board Troubleshooting Procedures Electric Shock Shunt Field Winding Test Troubleshooting & Repair Only Test. Perkins Receptacle. When the engine is Board Test. Replace if Oil Kubota EUC Codes Pipeliner Test Description 13TROUBLESHOOTING & REPAIRF-13DC Exciter Test 14TROUBLESHOOTING & REPAIRF-14 Test Procedure 15TROUBLESHOOTING & REPAIRF-15 Figure F.2 Exciter Cover Removal 16TROUBLESHOOTING & REPAIRF-16 Shunt Coil and Series Coil Resistance Tests Materials Needed 17TROUBLESHOOTING & REPAIRF-17Idler Solenoid Test Test Procedure Quick Connect Leads 19TROUBLESHOOTING & REPAIRF-19 Main Generator Shunt Field Winding Test 20TROUBLESHOOTING & REPAIRF-20 Main Generator Shunt Field Winding Test 21TROUBLESHOOTING & REPAIRF-21 Figure F.6 Plug P10 PIN Assignments TAB Pipeliner 23TROUBLESHOOTING & REPAIRF-23 Flashing the Fields Procedure Figure F.7 Exciter Cover Removal Exiter Exciter To Negative To Positive Battery TerminalRaise Brush OFF Pipeliner 27TROUBLESHOOTING & REPAIRF-27 Engine Alternator Test 28TROUBLESHOOTING & REPAIRF-28 Test Procedure 29TROUBLESHOOTING & REPAIRF-29 OIL Pressure Temperature Switch Test 30TROUBLESHOOTING & REPAIRF-30 Procedure Return to Return to Section TOC Pipeliner 33TROUBLESHOOTING & REPAIRF-33 Current Sensor PCB Test 34TROUBLESHOOTING & REPAIRF-34 Figure F.11 Case Covers 35TROUBLESHOOTING & REPAIRF-35 Figure F.12 Current Sensing PCB Pipeliner Pipeliner 37TROUBLESHOOTING & REPAIRF-37 Engine Throttle Adjustment Test Perkins only 38TROUBLESHOOTING & REPAIRF-38 Figure F.13 Blower Paddle Mark Location 39TROUBLESHOOTING & REPAIRF-39 Engine Throttle Adjustment Test Perkins only 41TROUBLESHOOTING & REPAIRF-41 Scope Settings 42TROUBLESHOOTING & REPAIRF-42 Normal Open Circuit DC Weld Voltage Waveform Typical DC Weld Voltage Waveform 43TROUBLESHOOTING & REPAIRF-43Machine Loaded Selector Switch AT Maximum Pipeliner 45TROUBLESHOOTING & REPAIRF-45 Description 46TROUBLESHOOTING & REPAIRF-46 Reassembly Field Coils Removal Procedure Reassembly DC Exciter Armature & Field Coils Pipeliner 49TROUBLESHOOTING & REPAIRF-49 Main Generator Frame Removal and Replacement Procedure 50TROUBLESHOOTING & REPAIRF-50 Figure F.16 Battery Panel Removal Door Hooks 51TROUBLESHOOTING & REPAIRF-51Bolt / NUT 52TROUBLESHOOTING & REPAIRF-52 Fuel Bowl Rails 53TROUBLESHOOTING & REPAIRF-53 Lead 54TROUBLESHOOTING & REPAIRF-54 Figure F.21 Choke Control Cable Removal Loosen Here 55TROUBLESHOOTING & REPAIRF-55 Shunt Leads DC Receptacle Quick Disconnect 56TROUBLESHOOTING & REPAIRF-56 57TROUBLESHOOTING & REPAIRF-57 Remove Mounting NUTS, Washers Bolts 58TROUBLESHOOTING & REPAIRF-58Feet Main Generator Frame Removal and Replacement Procedure Pipeliner 61TROUBLESHOOTING & REPAIRF-61 Main Generator Armature Removal and Replacement Procedure Sling Blower Paddle Mounting Bolts Lock Washers 62TROUBLESHOOTING & REPAIRF-62Armature is now free to be removed from the engine Welder DC Output RPM Pipeliner Table of Contents Diagram Section Wiring Diagram Electrical Diagrams Wiring Diagram Wiring Diagram Pipeliner 200D Wiring Diagram Wiring Diagram Code 11471 M21564 Schematic -COMPLETE Machine Code 10929 L12020 L12020 Optional L12362 Schematic Complete Machine Code 11471 L13350 L13350 S25973 Schematic IDLER/ENGINE Shutdown Code 10929 L10826