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DD-4

 

MAINTENANCE

DD-4

1. Loosen by

two or three turns, the vent screw

2.

Operate the electric fuel pump by turning the

(Figure DD.1) on the fuel inlet connection.

 

“Ignition” switch “ON” until fuel, free of air, flows

 

 

 

3.

from the vent point. Tighten the vent screw.

 

 

 

 

Contact your Perkins Engine repair facility if prob-

 

 

Vent Screw

 

lems persist.

 

 

 

 

 

 

FIGURE DD.1

 

EVERY DAY OR EVERY 8 HOURS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIRST SERVICE-(20 / 50 HOURS)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 100 HOURS OR 3 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 200 HOURS OR 6 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 400 HOURS OR 12 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 600 HOURS OR 18 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE SERVICE (NOTE 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

MAINTENANCE ITEM

 

 

TYPE OR QUANTITY

 

 

 

 

 

 

 

Coolant level

 

50/50 Water/Ethylene Glycol

 

 

 

 

 

 

I

 

Concentration of antifreeze

 

 

 

I

 

 

 

 

R

Coolant (NOTE 3)

 

9.5qrts., 9.0L

 

 

R

 

 

 

 

Engine oil level (NOTE 1)

 

 

 

 

 

 

R

 

 

 

Engine oil (NOTE 1 & 3)

 

8.7qrts, 8.2L (including filter)

 

 

 

R

R

 

 

 

Engine oil filter

 

Perkins #140517000

 

 

 

C

C

 

R

 

Drain water separator & fuel strainer

 

 

 

 

 

I

 

 

 

 

Fuel filter canister

 

Perkins #26560017

 

 

 

 

 

I

 

Tension of alternator drive belt

 

 

 

 

 

 

 

 

 

 

Alternator drive belt wear

 

Perkins #080109080

 

 

 

C

C

 

 

R

Alternator drive belt

 

 

 

 

 

 

 

Air filter (earlier check may be req'd.)

 

 

 

 

 

 

 

I

 

R

 

Air filter element

 

Donaldson #P181050, Nelson #70206N

 

 

 

 

 

 

I

Check and adjust idle speed

 

 

 

 

 

 

 

 

 

 

Tighten cylinder head

 

 

 

 

 

 

 

 

 

 

I

Valve clearances

 

Intake .008", exhaust .008"

 

 

 

 

 

 

 

I

Electrical systems

 

 

 

 

 

 

 

 

 

I

I

All nuts and bolts for tightness

 

Contact Perkins

 

 

I

 

 

 

 

Injector performance

 

 

 

 

 

 

 

 

Leaks or engine damage

 

 

 

 

 

 

 

 

 

I

 

Battery

 

 

 

 

 

 

 

 

I = Inspect

 

C = Clean

R = Replace

 

 

 

Notes:

 

 

 

 

 

 

 

 

 

 

 

 

 

(1) Consult Engine Operators Manual for oil recommendations.

 

 

 

(2) Consult Engine Operators Manual for additional maintenance schedule information.

 

(3) Fill slowly! Ensure correct quantity is used.

 

 

 

Above operations to be carried out by trained personnel with reference to the workshop manual where necessary.

These preventive maintenance periods apply to average conditions of operation.

S25557

If necessary use shorter periods.

 

 

 

 

 

 

PIPELINER® 200D PERKINS

Page 42
Image 42
Lincoln Electric 200 service manual DD-4, Vent Screw