TWIST - MATE WELDING CABLE PLUG INSTALLATION INSTRUCTIONS
TURN THE POWER SWITCH OF THE WELDING POWER
SOURCE "OFF" BEFORE INSTALLING PLUGS ON CABLES
OR WHEN CONNECTING OR DISCONNECTING PLUGS TO
WELDING POWER SOURCE .
1 . CHECK THAT THE CONNECTOR BOOT IS MARKED FOR THE APPROPRIATE CABLE SIZE PER TABLE BELOW; AND
S KIN CABLE JACKET TO LENGTH SPECIFIED:
2.
3.
BOOT MARKING | AMERICAN (EUROPEAN) RANGE | CABLE SKIN LENGTH | ||||||
|
| CABLE SIZE |
|
|
|
| ||
|
| 1 | INCH (25 . 4mm) | |||||
35 - 50 | #2 - #1 | ( 35 - 50 mm 2) | ||||||
5 0 - 70 | 1 /0 - 2/0 | ( 50 | - 70 | mm 2) | 1 | INCH (25 . 4mm) | ||
70 - 95 | 2/0 - 3/0 | ( 70 | - 95 | m m 2) | 1 . 5 INCH (38 . 1mm) | |||
If necessary, trim cable end of boot at groove(s) to match cable d iameter . Boot must fit tightly enough to seal around outside
d iameter of cable . NOTE: Some boots are designed to accommodate different cable diameters without trimming . These boots do not
h ave grooves at the cable end . Soap or other non petroleum based lubricant will help to slide the boot over the cable .
Slide rubber boot onto cable end . | BOOT |
WELDING CABLE |
|
SEE
A BOVE
TRIM
4.
5.
6.
7.
Slide the copper tube into the brass plug .
Insert cable into copper tube .
COPPER TUBE
Tighten set screw(s) to collapse copper tube . Screw(s)
must apply firm pressure against welding cable . The top of the set screw(s) will be nearly flush or below the surface of the brass plug after tightening .
Slide rubber boot over brass plug . The rubber boot must be p ositioned to completely cover all electrical surfaces after the plug is locked into the receptacle .
SET SCREW
( 70 - 95 size may
have 2 set screws)
B RASS PLUG
9 - 20 - 91J
S18737
.6 0 0
.5 5 3
.8 0 0
.740
.5 1 3
. 5 0 3
N . A . | RUBBER BOOT | |
MARKED WITH | ||
B R A S S | ||
"70 - 95" |
| . 4 1 5 |
| . 3 8 5 |
. 2 0 0 | . 2 0 7 |
. 1 5 0 | . 1 6 7 |
TIN PLATED COPPER TUBE
(2)SET SCREWS NOTES:
N . B .N . A . DISPLACEMENT HOLE PERMISSIBLE .
N . B . RELATIONSHIP BETWEEN SET SCREWS AND RAISED TAB NOT IMPORTANT .
9 - 2 0 - 9 1 J M 1 5 4 7 9 - 1
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