Manuals
/
Brands
/
Power Tools
/
Welder
/
Lincoln Electric
/
Power Tools
/
Welder
Lincoln Electric
IM587-B
- page 54
1
54
54
Download
54 pages, 904.65 Kb
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Contents
Main
LN-10 Heads & Controls
Boom Mount or Bench Models
OPERATORS MANUAL
IM587-B
Safety Depends on You
FOR ENGINE powered equipment.
i
Mar 95
ELECTRIC AND MAGNETIC FIELDS may be dangerous
ii
ARC RAYS can burn.
ELECTRIC SHOCK can kill.
FUMES AND GASES can be dangerous.
iii
Jan, 07
FOR ELECTRICALLY powered equipment.
CYLINDER may explode if damaged.
WELDING and CUTTING SPARKS can cause fire or explosion.
Page
vv
Thank You
PleaseExamine Carton and Equipment For DamageImmediately
On-LineProduct Registration
vi vi TABLE OF CONTENTS
Page
A-1
TECHNICAL SPECIFICATIONS LN-10 Heads & Controls
GENERAL DESCRIPTION
A-2
RECOMMENDED PROCESSES AND EQUIPMENT
SAFETY PRECAUTIONS
INSTALLATION OF THE LN-10 BOOM MOUNT WIRE FEEDER COMPONENTS
Mounting the 10 Series Double Header Wire Drive
ELECTRIC SHOCK can kill.
A-3
FIGURE A.2
FIGURE A.1 Mounting Synergic 7F Wire Drive Unit (K679-1 or -2)
Mounting the LN-10 Control Box
Connecting Wire Drive Unit to Control Box
WIRE DRIVE SPEED RANGE SELECTION
Control Speed Range Setting
10 Series Wire Drive Ratio Selection
A-5
WIRE FEED DRIVE ROLL KITS
PROCEDURE TO INSTALL DRIVE ROLL AND WIRE GUIDES
Synergic 7F Wire Drive 4-Roll Kits (KP655 and KP656)
10 Series Wire Drive Roll Kit Installation (KP1505 and KP1507)
A-6
WITH STANDARD CONNECTION
GMAW Guns
Innershield Guns
Gun Cable Connection with Standard Connection
WITH FAST-MATE CONNECTION
10 SERIES WIRE DRIVE WATER CONNECTIONS (FOR WATER COOLED GUNS)
10 Series Wire Drive:
Synergic 7F Wire Drive (K679)
GMAW Shielding Gas
A-8
ELECTRICAL INSTALLATION
WARNING
Input Cable: LN-10 Control to Power Source
A-9
OPTIONAL FEATURES INSTALLATION
BOOM AND BENCH CONVERSIONS
Materials Required for bench to boom conversion:
Materials Required for boom to bench conversion:
B-1
OPERATING INSTRUCTIONS
Safety Precautions
LN-10 CONTROL DIP SWITCH SETUP
Setup DIP Switch Access
B-2
B-2 Setting the DIP Switches
Wire Drive Head Selection
Welding Power Source Selection
Metric/English Wire Feed Speed Display Selection
4-Step Trigger Mode Operation Selection
B-3
Security Mode Selection
B-4
Robotics Mode Selection
Maximum Limits Setting Mode Selection
B-5
B-5 Minimum Limits Setting Mode Selection
B-6
Keypad and Display Description
Power-Down Save
KEYPAD AND DISPLAY OPERATION
B-7
B-7 Trigger Mode Selection
Display Control Keys
B-8
Digital Memory Voltmeter
Acceleration Selection
Security Mode
B-9
B-9 Maximum and Minimum Limits Setting Modes
B-10
DUAL PROCEDURE REMOTE CONTROL (K1449-1)
WIRE REEL LOADING - READI-REELS, SPOOLS OR COILS
To Mount a 30 Lb. (14 kg) Readi-Reel Package (Using the Molded Plastic K363-P Readi-Reel Adapter:)
To Mount 10 to 44 Lb. (4.5-20 kg) Spools (12"/300 mm Diameter) or 14Lb.(6 Kg) Innershield Coils:
B-11
FEEDING ELECTRODE AND BRAKE ADJUSTMENT
DRIVE ROLL PRESSURE SETTING
B-12
PROCEDURE FOR SETTING ANGLE OF FEEDPLATE
GAS GUARD REGULATOR SETTING
MAKING A WELD
B-13
WIRE REEL CHANGING
LOSS OF VOLTAGE SENSE SHUTDOWN
WIRE FEED OVERLOAD PROTECTION
GROUNDING LEAD PROTECTOR
B-14
EXPLANATION OF PROMPTING AND ERROR MESSAGES
C-1
C-2
K683-3 DUAL PROCEDURE SWITCH
SPINDLE ADAPTERS:
K162H
Coil Adapter: K1504-1
K435
C-3
K1500-1
K1500-2
K1500-3
K1500-4
K1561-1 ROBOTICS INTERFACE MODULE
K1557-1 SWIVEL MOUNT
K1556-1 LIGHT DUTY CASTER KIT
K1555-1 INSULATED LIFT HOOK
K1634-1 WIRE REEL ENCLOSURE KIT
MAINTENANCE
D-1
Avoiding Wire Feeding Problems
Periodic Maintenance
Procedure for Removing Feedplate from Wire Feeder
HOW TO USE TROUBLESHOOTING GUIDE
(SYMPTOMS)
POSSIBLE CAUSE
RECOMMENDED
E-2E-2
(SYMPTOMS)
POSSIBLE CAUSE
RECOMMENDED
E-3E-3
(SYMPTOMS) POSSIBLE
E-4E-4
(SYMPTOMS) POSSIBLE
E-5E-5
(SYMPTOMS) POSSIBLE
E-6E-6
(SYMPTOMS) POSSIBLE
E-7E-7
(SYMPTOMS) POSSIBLE
E-8E-8
E-9
PC BOARD TROUBLESHOOTING GUIDE - CONTROL P.C. BOARD
E-9
ELECTRIC SHOCK
Procedure for Replacing PC Boards
Page
Page
F-3
WIRING DIAGRAM (LN-10 / STT- 10 WIRE DR I VE)
F-3
M19828
J3
INCLUD ED ON EARLI ER WIRE
M
BENCH MODEL DIMENSION PRINT
F-5
WIRE DRIVE
F-5
7-2000
M18904
DIMENSION PRINT
Boom Model Control Box
F-6
Dimension Print
5-2-97
M18299
AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO
AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO