Lincoln Electric IM647-A manual Figure E.7

D-6 MAINTENANCE D-6

DETAIL (TOP VIEW) LEAD CONNECTIONS

MIDDLE PIN-BLACK

MIDDLE PIN- WHITE

OUTSIDE PIN-BLUE

OUTSIDE PIN-RED

Figure E.7

NOTE: For best results, insert a .219"/.240" (5.6-

6.1 mm) diameter rod through the connector and into core of cable approximately 5.00" (127 mm) when pushing the connector tube into the cable core tube. To tighten, hold the connector in place while turning the nut, then remove the rod from the core. This procedure assures the inner core does not kink while assembling or tightening.

i)Solder the control leads to the leads extending from the connector assembly. Insulate each solder connection using either heat shrink tubing or elec- trical tape. The black and white leads should be soldered to the two middle connector leads and the red and blue leads should be soldered to the two outside leads. Tape the leads in place in the necked down area of the connector. Keeping the leads as close to the connector and nut as possi- ble, tape the insulated soldered connections to the cable in the area between the cable jacket and connector nut. This must be done neatly and kept as low as possible or the cable handle will not slide over this area.

j)Position the strain relief as shown in Figure E.7. Lock the strain relief in place by sliding the strain relief housing over the strain relief. On older cables install the cable clamp on the cable jacket within 1/8" (3.2mm) from the end of the jacket and tight- en.

k)Slide the collar nut and cable handle over the con- nection and into place. Anchor the cable handle with the screw removed in step (c). Slide the boot and boot nut into place and tighten.

NOTE: If the cable handle becomes difficult to slide over the connection try rotating it.

l)Install and trim the liner per previous instructions.

MAGNUM® 400 FM DUAL PROCEDURE GUNS