WIRING DIAGRAM - SQUARE WAVE TIG 175 PRO (208/ 230/ 1/ 60)

F-1

VOLTAGE RECONNECTION

230 VOLT CONNECTION (AS SHOWN)

H1 and H3 TO POWER SWITCH.

H2 NOT CONNECTED; INSULATE.

208 VOLT CONNECTION

H1 and H2 TO POWER SWITCH.

H3 NOT CONNECTED: INSULATE.

C1 AND C2 MUST ALWAYS BE CONNECTED ACROSS POWER SWITCH.

INPUT PLUG

H2

H3

H1

 

 

C1 C2

POWER

SWITCH

L2 L1

W 221

R 222

)-(

220

SCR1

G1 217

SCR2

X2

115VAC

FAN

H3 (230V)

H2 (208V)

H1

 

 

209

W X3

S

 

18VAC

 

F

210

B X4

 

201

W X5

 

 

18VAC

 

204

W X6

 

230

B X7

 

 

115VAC

 

232

B X8

 

T1

SX1

78VAC

FX2

G2

L1

POLARITY SWITCH MICRO SWITCH

TO GROUND PER

 

NATIONAL ELECTRICAL CODE

SCR HEATSINK

 

THERMOSTAT

L2

218

(+)

G3

SCR3

 

AC

A-C, D-E, B-F

OPEN

 

DC+

B-D, C-E, A-F, G-H

CLOSED

FRONT GANG

DC-

B-D, A-E, C-F, G-H

CLOSED

D

REAR GANG

MICRO-SWITCH

 

 

H

S2A NO

E

A

NC

 

SQUARE WAVE TIG 175 PRO

CHOKE

THERMOSTAT

 

(-)

(+)

 

 

G4 216 220 G3 G2 218 G1 217

222R

221W

 

 

314

313

J1J2

J3

312

244

311

242

J4

241

233

275

231

276

243

277

TOROID

 

POWER "ON" LIGHT

231

W

233

PL1

 

 

CURRENT CONTROL

 

R1

277

276

275

STICK

 

 

S3

243

 

MODE SWITCH

 

 

 

 

( STICK - CLOSED

244

 

TIG - OPEN )

 

 

TIG

THERMAL LIGHT

216

G4

SCR4

)-(

D1

F

G

 

 

C

 

311

312

POS

 

B

X1

 

 

S2

 

 

 

POLARITY

(REAR VIEW,

 

 

SWITCH

 

 

SHOWN IN AC POSITION)

 

 

 

R2

 

 

 

B

B

 

 

 

C1,C2

BY-PASS CAPACITORS

 

C3

HIGH VOLTAGE CAPACITOR, .0015/12kV

BYPASS/

C4

PHASE SHIFT CAPACITOR 15uF/250VAC

STABILIZER

D1

FREE WHEELING DIODE

PC BOARD

L1

OUTPUT INDUCTOR (CHOKE)

 

L2

HI-FREQ PROTECTION CHOKE (TOROID)

 

L3,L4

HI-FREQ INDUCTORS

 

PL1

POWER "ON" LIGHT, 115VAC

 

R1

CURRENT CONTROL POTENTIOMETER 10K

 

R2

HOLDING RESISTOR 50/100

 

R3

PHASE SHIFT RESISTOR 200/100

 

S2A

MICROSWITCH ON POLARITY SWITCH

CONTROL PC BOARD

J6

E

 

D

241

Y

-

+

 

242TL1

A

A

S

115VAC T3

F

L3

SPARK

GAP

L4

C3

 

SCR1,2,3,4

MAIN SCRs

 

 

SV1

GAS SOLENOID, 115VAC

T4

T1

MAIN TRANSFORMER

T3

HIGH VOLTAGE TRANSFORMER

 

T4

HI-FREQ TRANSFORMER

 

TL1

THERMAL LIGHT, LED

 

LEAD COLORING CODE:

COMPONENT VALUE

WIRING DIAGRAM

 

 

 

 

 

 

 

 

 

J5

F

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

B

236

201

204

235

234

238

232

230

210

209

 

B

B

 

C

C

 

D

D

 

E

E

10K A-B

F

F

AT MINIMUM

 

237

R3 C4

236B

ARC STARTER AS’BLY

 

B-BLACK

U-BLUE

UNITS:

 

RESISTORS:

 

G-GREEN

W-WHITE

OHMS/WATTS

 

O-ORANGE

Y-YELLOW

CAPACITORS:

 

R-RED

 

MFD/VOLTS

ELECTRODE

WORK

 

 

 

REMOTE

REMOTE TM

OR

TIG

GAS VALVE

RECEPTACLE

AMPTROL

 

PULSER

238

SV1 236 236A

234 235

236A

CONNECTOR PIN NUMBERS:

 

 

 

 

EXAMPLE: THIS IS PIN 7

1

2

3

7

0F CONNECTOR J4

8

 

J4

14

 

 

 

LATCH

 

 

 

 

 

VIEW OF CONNECTOR ON PC BOARD

ELECTRICAL SYMBOLS PER E1537.

 

 

 

 

1-00

L10060-1

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

F-1

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Lincoln Electric IM687 manual Wiring Diagram Square Wave TIG 175 PRO 208/ 230/ 1